Tag Archives: supplier gearbox

China supplier RV Series Worm Gearbox comer gearbox

Product Description

RV series Characteristics

RV – Sizes:–150
Input Options: with input shaft, With Square flange,With Input Flange
Input Power 0.06 to 11 kW
RV-Size from 030 to 105 in die-cast aluminium alloy budy and over 110 in cast iron
Ratios between 5 and 100
Max torque 1550 N.m and admissible output radial loads max 8771 N
Aluminium units are supplied complete with synthetic oil and allow for universal mounting positions, with no need to modify lubricant quantity
Worm wheel: Copper (KK Cu).
Loading capacity in accordance with: ISO 9001:2015/GB/T 19001-2016
Size 030 and over are painted with RAL 5571 blue
Worm gear reducers are available with diffferent combinations: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
Options: torque arm, output flange, viton oil seals, low/high temperature oil, filling/drain/breather/level plug,Small gap

Basic models can be applied to a wide range of power reduction ratios from 5 to 1000.
Warranty: One year from date of delivery.

WORM GEARBOX
SNW SERIES				Output Speed Range:
Type	Old Type	Output Torque	Output Shaft Dia.	14rpm-280rpm
SNW030	RV030	21N.m	φ14	Applicable Motor Power:
SNW040	RV040	45N.m	φ19	0.06kW-11kW
SNW050	RV050	84N.m	φ25	Input Options1:
SNW063	RV063	160N.m	φ25	With Inline AC Motor
SNW075	RV075	230N.m	φ28	Input Options2:
SNW090	RV090	410N.m	φ35	With Square flange
SNW105	RV105	630N.m	φ42	Input Options3:
SNW110	RV110	725N.m	φ42	With Input Shaft
SNW130	RV130	1050N.m	φ45	Input Options4:
SNW150	RV150	1550N.m	φ50	With Input Flange

Starshine Drive

ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CHINAMFG have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

Our Team

Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures
to prevent recurrence.

4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.

6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product
is a product inspection to determine the qualified products.

Packing

Delivery

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery, Agricultural Machinery
Function:	Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout:	Coaxial or Right Angle
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Double-Step

Customization:	Available \| Customized Request

worm gearbox

Can a Worm Gearbox Be Used in Heavy-Duty Machinery?

Yes, a worm gearbox can be used in heavy-duty machinery and is often chosen for such applications due to its inherent characteristics and advantages:

High Torque Transmission: Worm gearboxes are known for their ability to transmit high torque loads, making them suitable for heavy-duty machinery that requires significant power transmission.
Load Distribution: The design of worm gears provides robust load distribution and excellent contact between the worm and worm wheel teeth. This enhances their load-carrying capacity, making them capable of handling heavy loads without premature wear or failure.
Compact Design: Worm gearboxes are compact and offer high reduction ratios in a single stage. This allows for the reduction of high input speeds to lower output speeds, often required in heavy-duty machinery.
Overload Protection: Worm gears have a natural self-locking feature, which means the gear cannot be easily back-driven by external forces. This feature provides inherent overload protection, preventing damage to the gearbox and machinery in cases of sudden load spikes.
Smooth Operation: Worm gearboxes offer smooth and steady operation, which is crucial for heavy-duty machinery where precision and controlled movement are essential.

However, when considering the use of a worm gearbox in heavy-duty applications, it’s important to ensure proper engineering and sizing. The design should account for factors such as load, speed, duty cycle, lubrication, and temperature to ensure optimal performance and longevity.

Overall, worm gearboxes are well-suited for heavy-duty machinery across various industries, including mining, construction, manufacturing, and more.

worm gearbox

Diagnosing and Fixing Oil Leakage in a Worm Gearbox

Oil leakage in a worm gearbox can lead to reduced lubrication, increased friction, and potential damage to the gearbox components. Here’s a step-by-step process to diagnose and fix oil leakage:

Inspect the Gearbox: Perform a visual inspection of the gearbox to identify the source of the leakage. Check for oil stains, wet spots, or oil pooling around the gearbox.
Check Seals and Gaskets: Inspect the seals, gaskets, and O-rings for any signs of wear, cracks, or damage. These components are common points of leakage.
Tighten Bolts and Fasteners: Ensure that all bolts, screws, and fasteners are properly tightened. Loose fasteners can create gaps that allow oil to escape.
Replace Damaged Seals: If you find damaged seals or gaskets, replace them with new ones. Use seals that are compatible with the operating conditions and lubricant.
Check Breather Vent: A clogged or malfunctioning breather vent can cause pressure buildup inside the gearbox, leading to leakage. Clean or replace the breather vent if necessary.
Examine Shaft Seals: Check the shaft seals for wear or damage. If they’re worn out, replace them with seals of the appropriate size and material.
Use Proper Lubricant: Ensure that you’re using the correct lubricant recommended for the gearbox. Using the wrong type of lubricant can cause leaks.
Apply Sealants: In some cases, applying a suitable sealant to the joints and connections can help prevent leaks. Follow the manufacturer’s instructions for proper application.
Monitor Leakage: After addressing the issues, monitor the gearbox for any signs of continued leakage. If leakage persists, further investigation may be required.
Regular Maintenance: Implement a regular maintenance schedule that includes checking seals, gaskets, and other potential leakage points. Timely maintenance can prevent future leakage issues.

If you’re unsure about diagnosing or fixing oil leakage in a worm gearbox, consider consulting with a professional or gearbox manufacturer to ensure proper resolution.

worm gearbox

Advantages of Using a Worm Reducer in Mechanical Systems

Worm reducers offer several advantages that make them suitable for various mechanical systems:

High Gear Reduction Ratio: Worm gearboxes provide significant speed reduction, making them ideal for applications that require a high gear reduction ratio without the need for multiple gears.
Compact Design: Worm reducers have a compact and space-saving design, allowing them to be used in applications with limited space.
Self-Locking: Worm gearboxes exhibit self-locking properties, which means that the worm screw can prevent the worm wheel from reversing its motion. This is beneficial for applications where the gearbox needs to hold a load in place without external braking mechanisms.
Smooth and Quiet Operation: Worm gearboxes operate with a sliding motion between the teeth, resulting in smoother and quieter operation compared to some other types of gearboxes.
High Torque Transmission: Worm gearboxes can transmit high torque levels, making them suitable for applications that require powerful torque output.
Heat Dissipation: The sliding action between the worm screw and the worm wheel contributes to heat dissipation, which can be advantageous in applications that generate heat during operation.
Stable Performance: Worm reducers offer stable and reliable performance, making them suitable for continuous operation in various industrial and mechanical systems.

Despite these advantages, it’s important to note that worm gearboxes also have limitations, such as lower efficiency compared to other gear types due to the sliding motion and potential for higher heat generation. Therefore, selecting the appropriate type of gearbox depends on the specific requirements and constraints of the application.

China supplier RV Series Worm Gearbox comer gearbox
editor by CX 2024-04-15

China supplier Udl Series Worm Gearbox From CZPT Transmission with Best Sales

Product Description

Technical Features

The high degree of modularity is a design feature of SRC helical gearboxes range. It can be connected respectively with motors such as normal motor, brake motor, explosion-proof motor, frequency conversion motor, servo motor, IEC motor and so on. This kind of product is widely used in drive fields such as textile, foodstuff, ceramics packing, logistics, plastics and so on. It is possible to set up the version required using flanges or feet.

Products characteristics

SRC series helical gear units has more than 4 types. Power 0.12-4kw; Ratio 3.66-54; Torque max 120-500Nm. It can be connected (foot or flange) discretionary and use multi-mounting positions according to customers requirements.

Ground-hardened helical gears;

Modularity,can be combined in many forms;

Aluminium casing, light weight;

Gears in carbonize hard, durable;

Universal mounting;

Refined design,space effective and low noise

Structure feature

Model illuminate

1	Code for gear units series
2	No F code means foot mounted.With F code B5 flange mounted.With Z code B14 flange mounted
3	Specification code of gear units 01
4	I,II,III,B5 Output flange specification,default I not to write out is ok
5	IEC: Input flange HS: shaft input
6	Transmission ratio of gear units
7	M1:Mounting position, default mounting position M1 not to write out is ok
8	Position diagram for motor terminal box,default position o°(R) not to write out is ok
9	No mark means without motor Model motor(poles of power)
10	Voltage – frequency
11	Coil in position for motor, default position S not to write out is ok

4.2 Rotation speed n

n1 Gear units input speed

n2 Gear units output speed

If driven by the external gearing,1400r/min or lower rotation speed is suggested so as to optimize the working conditions and prolong the service life.Higher input rotation speed is permitted, but in this situation,the rated torque M2 will be reduced

4.5 Service factor fs

The effect of the driven machine on the gear unit is taken into account to a sufficient level of accuracy using the service factor fs. The service factor is determined according to the daily operation time and the starting frequency Z. Three load classifications are considered depending on the mass acceleration factor. You can read off the service factor applicable to your application in following figure. The service factor selected using this diagram must be less than or equal to the service factor as given in the performance parameter table.

* starting frequency Z: The cycles include all starting and braking procedures as well as change overs from low to high speed

SRC02..(HS) Performance parameter

Output speed

Torque

Speed ratio

Model

IEC

0.37

16.7rpm

204N.M

1.0

SRC02

80B5/B14

Helical gearbox outline dimension heet

Foot Code	U	V	V1	V2	V3	W	X	X1	Y	Z
B02	18	107.5	60	–	130	11	136	155	100	17
M02	25	85	–	110	120	9	112	145	80	15
M01	18	80	–	110	120	9	118	145	80	15
B01	18	87	50	110	–	9	118	130	90	15

SRC helical gearbox with motor mounting position and terminal box orientation

Package
1 pc / carton,several cartons / wooden pallet /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Industry
Layout:	Cycloidal
Hardness:	Hardened

Samples:	US$ 69/Piece 1 Piece(Min.Order) \| Order Sample UDL0.18

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

worm gearbox

Self-Locking Properties in a Worm Gearbox

Yes, worm gearboxes exhibit self-locking properties, which can be advantageous in certain applications. Self-locking refers to the ability of a mechanism to prevent the transmission of motion from the output shaft back to the input shaft when the system is at rest. Worm gearboxes inherently possess self-locking properties due to the unique design of the worm gear and worm wheel.

The self-locking behavior arises from the angle of the helix on the worm shaft. In a properly designed worm gearbox, the helix angle of the worm is such that it creates a mechanical advantage that resists reverse motion. When the gearbox is not actively driven, the friction between the worm threads and the worm wheel teeth creates a locking effect.

This self-locking feature makes worm gearboxes particularly useful in applications where holding a load in position without external power is necessary. For instance, they are commonly used in situations where there’s a need to prevent a mechanism from backdriving, such as in conveyor systems, hoists, and jacks.

However, it’s important to note that while self-locking properties can be beneficial, they also introduce some challenges. The high friction between the worm gear and worm wheel during self-locking can lead to higher wear and heat generation. Additionally, the self-locking effect can reduce the efficiency of the gearbox when it’s actively transmitting motion.

When considering the use of a worm gearbox for a specific application, it’s crucial to carefully analyze the balance between self-locking capabilities and other performance factors to ensure optimal operation.

worm gearbox

Does a Worm Reducer Require Frequent Maintenance?

Worm reducers generally require less frequent maintenance compared to some other types of gearboxes due to their design and operating characteristics. However, maintenance is still essential to ensure optimal performance and longevity. Here are some key points to consider:

Lubrication: Proper lubrication is crucial for worm gearboxes. Regularly check the lubricant level and quality to prevent wear and overheating. Lubricant should be changed as recommended by the manufacturer.
Inspections: Periodically inspect the gearbox for signs of wear, damage, or oil leaks. Check for any unusual noises, vibrations, or changes in performance that could indicate a problem.
Tightening and Alignment: Check and tighten any loose fasteners and ensure that the gearbox is properly aligned. Misalignment can lead to increased wear and reduced efficiency.
Seal Maintenance: Inspect and maintain seals to prevent oil leakage and contaminants from entering the gearbox.
Cleaning: Keep the gearbox clean from debris and contaminants that could affect its performance. Regular cleaning can prevent premature wear and damage.
Load and Speed: Ensure that the gearbox is operating within its rated load and speed limits. Exceeding these limits can lead to accelerated wear and potential failure.
Environmental Conditions: Consider the operating environment of the gearbox. Extreme temperatures, humidity, and other factors can impact the gearbox’s performance and longevity.

While worm gearboxes are known for their durability and self-locking feature, neglecting maintenance can lead to premature wear, reduced efficiency, and potential breakdowns. Following the manufacturer’s recommendations for maintenance intervals and procedures is essential to keep the worm reducer in optimal condition.

worm gearbox

Can a Worm Gearbox Provide High Torque Output?

Yes, a worm gearbox is capable of providing high torque output due to its unique design and principle of operation. Worm gears are known for their high torque multiplication capabilities, making them suitable for applications that require significant torque transfer.

The torque output of a worm gearbox is influenced by several factors:

Lead Angle: The lead angle of the worm affects the mechanical advantage of the gear system. A larger lead angle can result in higher torque output.
Worm Diameter: A larger diameter worm can offer increased torque output as it provides more contact area with the gear.
Gear Ratio: The gear ratio between the worm and the gear determines the torque multiplication factor. A higher gear ratio leads to higher torque output.
Lubrication: Proper lubrication is essential to minimize friction and ensure efficient torque transmission.
Material and Quality: High-quality materials and precision manufacturing contribute to the gearbox’s ability to handle high torque loads.

Due to their ability to provide high torque output in a compact form factor, worm gearboxes are commonly used in various industrial applications, including heavy machinery, construction equipment, conveyor systems, and more.

China supplier Udl Series Worm Gearbox From CZPT Transmission with Best Sales
editor by CX 2024-04-04

China supplier S Series Design Helical Worm Motor Gearbox for Machinery Drive Power Transmission 12mm to 6mm Reducer automatic gearbox

Product Description

Product Parameters

S series geared motor speed reducer with 90 Degree Gear box

Components:
1. Housing: Cast Iron
2. Gears: Helical-worm Gears
3. Input Configurations: Equipped with Electric Motors
Solid Shaft Input, IEC-normalized Motor Flange
4. Applicable Motors:
Single Phase AC Motor, Three Phase AC Motor
Brake Motors, Inverter Motors
Multi-speed Motors, Explosion-proof Motor
Roller Motor
5. Output Configurations: CHINAMFG Shaft Output
Hollow Shaft Output.

Features:
1. Modular design, compact structure

2. Low noise

3. Hollow output shaft with keyed connection, shrink disk, or torque arm

4. Can be combined with other types of gearboxes (Such as R Series, UDL Series)

Models

Output Shaft Dia.

Input Shaft Dia.

Power(kW)

Ratio

Max. Torque(Nm)

Solid Shaft

Hollow Shaft

S38

20mm

16mm

0.18~0.75

10.27~152

S48

25mm

25/30mm

16mm

0.18~1.5

11.46~244.74

170

S58

30mm

30/35mm

16mm

0.18~3

10.78~196.21

295

S68

35mm

40/45mm

19mm

0.25~5.5

11.55~22

520

S78

45mm

50/60mm

24mm

0.55~7.5

9.96~241.09

1270

S88

60mm

60/70mm

28mm

0.75~15

11.83~222

2280

S98

70mm

70/90mm

38mm

1.5~22

12.75~230.48

4000

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Hardness:	Hardened Tooth Surface
Installation:	90 Degree
Layout:	Expansion
Gear Shape:	Bevel Gear
Step:	Single-Step
Type:	Gear Reducer

Samples:	US$ 150/Piece 1 Piece(Min.Order) \| Request Sample

worm gearbox

Calculating Gear Ratio in a Worm Reducer

The gear ratio in a worm reducer is determined by the number of teeth on the worm wheel (also known as the worm gear) and the number of threads on the worm shaft. The gear ratio formula for a worm reducer is:

Gear Ratio = Number of Teeth on Worm Wheel / Number of Threads on Worm Shaft

For example, if the worm wheel has 60 teeth and the worm shaft has a single thread, the gear ratio would be 60:1.

It’s important to note that worm reducers have an inherent self-locking property due to the angle of the worm threads. As a result, the gear ratio also affects the mechanical advantage and the system’s ability to resist backdriving.

When calculating the gear ratio, ensure that the worm reducer is properly designed and that the gear ratio aligns with the desired mechanical characteristics for your application. Additionally, consider factors such as efficiency, load capacity, and speed limitations when selecting a gear ratio for a worm reducer.

worm gearbox

Worm Gearboxes in Conveyor Systems: Benefits and Considerations

Worm gearboxes play a crucial role in conveyor systems, offering several benefits and considerations for their effective integration:

Space Efficiency: Worm gearboxes have a compact design, making them suitable for applications with limited space, such as conveyor systems.
High Reduction Ratios: Worm gearboxes can achieve high reduction ratios in a single stage, allowing for slower conveyor speeds without sacrificing torque.
Self-Locking: Worm gearboxes have inherent self-locking properties, preventing the conveyor from moving when the motor is not actively driving it.
Directional Control: Worm gearboxes facilitate directional control, enabling the conveyor to move forward or reverse as needed.
Low Noise: Worm gearboxes often produce lower noise levels compared to other gearbox types, contributing to quieter conveyor operation.

However, there are also considerations to keep in mind when using worm gearboxes in conveyor systems:

Efficiency: Worm gearboxes may have lower mechanical efficiency compared to some other gearbox types, leading to energy losses.
Heat Generation: Worm gearboxes can generate more heat due to sliding contact between the worm and gear, necessitating proper cooling mechanisms.
Lubrication: Proper lubrication is critical to prevent wear and ensure efficient operation. Regular maintenance is required to monitor lubrication levels.
Load and Speed: Worm gearboxes are well-suited for applications with high torque and low to moderate speed requirements. They may not be optimal for high-speed conveyors.

Before integrating a worm gearbox into a conveyor system, it’s important to carefully consider the specific requirements of the application, including load, speed, space constraints, and efficiency needs. Consulting with gearbox experts and manufacturers can help ensure the right choice for the conveyor’s performance and longevity.

worm gearbox

How Does a Worm Gearbox Compare to Other Types of Gearboxes?

Worm gearboxes offer unique advantages and characteristics that set them apart from other types of gearboxes. Here’s a comparison between worm gearboxes and some other common types:

Helical Gearbox: Worm gearboxes have higher torque multiplication, making them suitable for heavy-load applications, while helical gearboxes are more efficient and offer smoother operation.
Bevel Gearbox: Worm gearboxes are compact and can transmit motion at right angles, similar to bevel gearboxes, but worm gearboxes have self-locking capabilities.
Planetary Gearbox: Worm gearboxes provide high torque output and are cost-effective for applications with high reduction ratios, whereas planetary gearboxes offer higher efficiency and can handle higher input speeds.
Spur Gearbox: Worm gearboxes have better shock load resistance due to their sliding motion, while spur gearboxes are more efficient and suitable for lower torque applications.
Cycloidal Gearbox: Cycloidal gearboxes have high shock load capacity and compact design, but worm gearboxes are more cost-effective and can handle higher reduction ratios.

While worm gearboxes have advantages such as high torque output, compact design, and self-locking capability, the choice between gearbox types depends on the specific requirements of the application, including torque, efficiency, speed, and space limitations.

China supplier S Series Design Helical Worm Motor Gearbox for Machinery Drive Power Transmission 12mm to 6mm Reducer automatic gearbox
editor by CX 2024-03-14

China supplier Worm Wheel Gearbox manufacturer

Product Description

RV series Characteristics

RV – Sizes:–150
Input Options: with input shaft, With Square flange,With Input Flange
Input Power 0.06 to 11 kW
RV-Size from 030 to 105 in die-cast aluminium alloy budy and over 110 in cast iron
Ratios between 5 and 100
Max torque 1550 N.m and admissible output radial loads max 8771 N
Aluminium units are supplied complete with synthetic oil and allow for universal mounting positions, with no need to modify lubricant quantity
Worm wheel: Copper (KK Cu).
Loading capacity in accordance with: ISO 9001:2015/GB/T 19001-2016
Size 030 and over are painted with RAL 5571 blue
Worm gear reducers are available with diffferent combinations: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
Options: torque arm, output flange, viton oil seals, low/high temperature oil, filling/drain/breather/level plug,Small gap

Basic models can be applied to a wide range of power reduction ratios from 5 to 1000.
Warranty: One year from date of delivery.

WORM GEARBOX
SNW SERIES				Output Speed Range:
Type	Old Type	Output Torque	Output Shaft Dia.	14rpm-280rpm
SNW030	RV030	21N.m	φ14	Applicable Motor Power:
SNW040	RV040	45N.m	φ19	0.06kW-11kW
SNW050	RV050	84N.m	φ25	Input Options1:
SNW063	RV063	160N.m	φ25	With Inline AC Motor
SNW075	RV075	230N.m	φ28	Input Options2:
SNW090	RV090	410N.m	φ35	With Square flange
SNW105	RV105	630N.m	φ42	Input Options3:
SNW110	RV110	725N.m	φ42	With Input Shaft
SNW130	RV130	1050N.m	φ45	Input Options4:
SNW150	RV150	1550N.m	φ50	With Input Flange

Starshine Drive

ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

Our Team

Packing

Delivery

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery, Agricultural Machinery
Function:	Speed Reduction
Layout:	Corner
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Single-Step

Customization:	Available \| Customized Request

worm gearbox

Common Problems and Troubleshooting for Worm Gearboxes

Worm gearboxes, like any mechanical component, can experience various issues over time. Here are some common problems that may arise and possible troubleshooting steps:

Overheating: Overheating can occur due to factors such as inadequate lubrication, excessive loads, or high operating temperatures. Check lubrication levels, ensure proper ventilation, and reduce loads if necessary.
Noise and Vibration: Excessive noise and vibration may result from misalignment, worn gears, or improper meshing. Check for misalignment, inspect gear teeth for wear, and ensure proper gear meshing.
Leakage: Oil leakage can be caused by damaged seals or gaskets. Inspect seals and gaskets, and replace them if necessary.
Reduced Efficiency: Efficiency loss can occur due to friction, wear, or misalignment. Regularly monitor gearbox performance, ensure proper lubrication, and address any wear or misalignment issues.
Backlash: Excessive backlash can affect precision and accuracy. Adjust gear meshing and reduce backlash to improve performance.
Seizure or Binding: Seizure or binding can result from inadequate lubrication, debris, or misalignment. Clean the gearbox, ensure proper lubrication, and address misalignment issues.
Worn Gears: Worn gear teeth can lead to poor performance. Regularly inspect gears for signs of wear, and replace worn gears as needed.
Seal Wear: Seals can wear over time, leading to leakage and contamination. Inspect seals regularly and replace them if necessary.

If you encounter any of these problems, it’s important to address them promptly to prevent further damage and maintain the performance of your worm gearbox. Regular maintenance, proper lubrication, and addressing issues early can help extend the lifespan and reliability of the gearbox.

worm gearbox

Worm Gearbox Applications in Robotics and Automation

Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:

Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.

Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.

worm gearbox

What Industries Commonly Use Worm Reducers?

Worm reducers are versatile mechanical components that find applications in various industries due to their unique advantages and capabilities. Some of the industries that commonly use worm reducers include:

Material Handling: Worm reducers are widely used in material handling equipment such as conveyors, bucket elevators, and cranes to control movement and manage heavy loads.
Automotive: They are utilized in automotive manufacturing processes, assembly lines, and vehicle positioning systems.
Food and Beverage: Worm reducers are used in food processing and packaging machinery where hygiene and cleanliness are crucial.
Agriculture: Agricultural equipment like irrigation systems and tractors use worm reducers for controlling rotational motion.
Mining and Construction: Heavy-duty applications in mining equipment, excavators, and construction machinery benefit from the torque multiplication provided by worm reducers.
Energy: Wind turbines and solar tracking systems use worm reducers to convert low-speed, high-torque motion into rotational energy.
Textile: Textile machinery employs worm reducers for controlling speed and tension in weaving and spinning operations.
Packaging: Packaging equipment relies on worm reducers for precise movement and positioning of packaging materials.
Medical: Medical devices and equipment often utilize worm reducers for their accuracy and controlled motion.
Printing: Printing machines use worm reducers to regulate paper feed and ensure consistent printing quality.

Worm reducers’ ability to provide high torque output, compact design, and self-locking characteristics makes them suitable for applications requiring reliable and controlled motion across various industries.

China supplier Worm Wheel Gearbox manufacturer
editor by CX 2024-02-28

China supplier Saf37/Saf47/Saf57/Saf67/Saf87/Saf97 S Series Flange Mounted Helical Worm Gearbox cycloidal gearbox

Product Description

Product Parameters

Features of S series reducer

The same model can be equipped with motors of various powers. It is easy to realize the combination and connection between various models.
The transmission efficiency is high, and the single reducer efficiency is up to 96%. three
The transmission ratio is subdivided and the range is wide. The combined model can form a large transmission ratio and low output speed.
The installation forms are various, and can be installed with any foot, B5 flange or B4 flange. The foot mounting reducer has 2 machined foot mounting planes.
Helical gear and worm gear combination, compact structure, large reduction ratio.
Installation mode: foot installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.
Average efficiency: reduction ratio 7.5-69.39 is 77%; 70.43-288 is 62%; The S/R combination is 57%.

Detailed Photos

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Hardness:	Hardened Tooth Surface
Installation:	90 Degree
Layout:	Expansion
Gear Shape:	Bevel Gear
Step:	Single-Step
Type:	Gear Reducer

Samples:	US$ 150/Piece 1 Piece(Min.Order) \| Request Sample

worm gearbox

What are the Noise Levels Associated with Worm Gearboxes?

The noise levels associated with worm gearboxes can vary depending on several factors, including the design, quality, operating conditions, and maintenance of the gearbox. Here are some key points to consider:

Design and Quality: Well-designed and high-quality worm gearboxes tend to produce lower noise levels. Factors such as gear tooth profile, precision manufacturing, and proper alignment can contribute to reduced noise.
Gear Engagement: The way the worm and worm wheel engage and mesh with each other can impact noise levels. Proper tooth contact and alignment can help minimize noise during operation.
Lubrication: Inadequate or improper lubrication can lead to increased friction and wear, resulting in higher noise levels. Using the recommended lubricant and maintaining proper lubrication levels are important for noise reduction.
Operating Conditions: Operating the gearbox within its specified load and speed limits can help prevent excessive noise generation. Overloading or operating at high speeds beyond the gearbox’s capabilities can lead to increased noise.
Backlash: Excessive backlash or play between the gear teeth can lead to impact noise as the teeth engage. Proper backlash adjustment can help mitigate this issue.
Maintenance: Regular maintenance, including gear inspection, lubrication checks, and addressing any wear or damage, can help keep noise levels in check.

It’s important to note that while worm gearboxes can produce some noise due to the nature of gear meshing, proper design, maintenance, and operation can significantly reduce noise levels. If noise is a concern for your application, consulting with gearbox manufacturers and experts can provide insights into selecting the right gearbox type and implementing measures to minimize noise.

worm gearbox

Materials Used for Worm Gears

Worm gears are manufactured using a variety of materials to meet different application requirements. Some commonly used materials for worm gears include:

Steel: Steel is a popular choice for worm gears due to its strength, durability, and wear resistance. It can handle heavy loads and is often used in industrial applications.
Bronze: Bronze offers good lubricity and is commonly used for the worm gear (worm) component. It provides effective wear resistance and works well in applications where quiet operation is essential.
Cast Iron: Cast iron is known for its high strength and durability. It’s often used for worm gears in applications where shock loads or heavy-duty conditions are expected.
Aluminum: Aluminum worm gears are lightweight and corrosion-resistant, making them suitable for applications where weight reduction is important.
Plastic: Some worm gears are made from plastic materials such as nylon or acetal. These materials are often chosen for their self-lubricating properties and quiet operation.
Composite Materials: Composite materials can offer a combination of properties, such as lightweight construction and corrosion resistance. They can be suitable for specific applications.

The choice of material depends on factors such as the application’s load, speed, operating environment, and required performance characteristics. It’s important to consider these factors when selecting the appropriate material for worm gears to ensure optimal performance and longevity.

worm gearbox

Preventing Backlash in a Worm Gearbox

Backlash in a worm gearbox can lead to reduced accuracy, positioning errors, and decreased overall efficiency. Here are steps to prevent or minimize backlash:

High-Quality Components: Use high-quality worm gears and worm wheels with tight manufacturing tolerances. Precision components will help reduce backlash.
Proper Meshing: Ensure the worm gear and worm wheel are properly aligned and meshed. Improper meshing can lead to increased backlash.
Preload: Applying a small amount of preload to the worm gear can help reduce backlash. However, excessive preload can increase friction and wear.
Anti-Backlash Mechanisms: Consider using anti-backlash mechanisms, such as spring-loaded systems or adjustable shims, to compensate for any inherent backlash.
Lubrication: Proper lubrication can reduce friction and play a role in minimizing backlash. Use a lubricant that provides good film strength and reduces wear.
Maintenance: Regularly inspect and maintain the gearbox to identify and address any changes in backlash over time.

It’s important to strike a balance between reducing backlash and maintaining smooth operation. Consulting with gearbox experts and following manufacturer guidelines will help you optimize your worm gearbox’s performance while minimizing backlash.

China supplier Saf37/Saf47/Saf57/Saf67/Saf87/Saf97 S Series Flange Mounted Helical Worm Gearbox cycloidal gearbox
editor by CX 2024-02-26

China factory Twin Screw Extruder Plastic Machinery High Torque Gearbox supplier

Product Description

Twin Screw Extruder Twin Screw Gearbox High Torque Gearbox

Twin Screw Gearbox Features

— High Speed
—Triaxiality parallel design improve B axis bearing capacity.
—Challengling manufacture and convenient assemply.Higher the cost.
—Modular structure design achieve 2 kinds of gearbox torque grade.

Twin Screw Gearbox Introduction

Twin Screw Gearbox adopting latest standard ISO1328,the precision of cylindrical gear of spherical involute, and combining our long term experience and specialty of twin-screw extruders, SHTDN gearboxes are meticulously designed with top advanced designing ideas in the world for co-orientated rotating twin-screw extruders, with entirely independent Intellectual Property Rights.
The gears are made of carburizing steel of high-strength alloy of good quality by carburizing and quenching for teeth, of which all the gear grinding processes are finished by imported gear grinding machines. Gear parameters are optimized and specially designed for the characteristics of twin screw extruders, reducing stress concentration on root of gear and improving gear surface conditions. We have improved gear intension of flexural fatigue, fatigue strength and ratio of wide diameter. We have also adopted the latest designing idea and technology of heating treatment for the structure of gears, thereby ensured gears from uniformity of precision and strength.

SHTDN High Torque Gearbox Data Table

SHTDN Gearbox Power&Torque Table

Model

CD(MM)

Torque Grade(T/A3)

RPM 300r/min

RPM 400r/min

RPM 500r/min

RPM 600r/min

RPM 800r/min

RPM 900r/min

SHTD20N

<13

—

7.5kw

11kw

—

SHTD25N

<13

—

11kw

15kw

18.5kw

22kw

SHTD30N

<13

—

22kw

30kw

37kw

SHTD35N

<13

18.5kw

22kw

30kw

37kw

50kw

60kw

SHTD40N

34.5

<13

30kw

45kw

55kw

65kw

90kw

SHTD50N

<13

55kw

75kw

90kw

110kw

132kw

160kw

SHTD52N

<13

55kw

75kw

90kw

110kw

132kw

160kw

SHTD58N

<13

90kw

110kw

132kw

160kw

220kw

250kw

SHTD65N

<13

110kw

132kw

160kw

220kw

280kw

315kw

SHTD75N

<13

160kw

220kw

250kw

315kw

450kw

500kw

SHTD85N

67.8

<13

220kw

315kw

400kw

500kw

600kw

650kw

SHTD95N

<13

350kw

450kw

550kw

650kw

900kw

1000kw

SHTD110N

<13

560kw

710kw

900kw

1000kw

—

SHTD125N

100

<13

800kw

1000kw

1250kw

1400kw

—

SHTD135N

110

<13

1000kw

1400kw

1600kw

2000kw

—

SHTD150N

120

<13

1320kw

1750kw

—

Production Process

Packing&Delivery

Packing Details: According to your order quantity packaging,shipping wooden boxes,air carton.

Delivery Details: 5-60days after order.

1.Rust-proof oil processing,

Prevent rust in transit.

2.Oiled paper packages,

Prevent oil dry.

3.Bubble wrap package,

Prevent collosions.

4.Special foam packaging.

5.Packing

6.Sealing

Our Service

24-hour Hotline

No matter when and where

to call we can find our service to you.

Pre-sales Consultation

We have 5 sales people online,

and whether you have any question

can be solved through online

communication,welcome your consultation.

After-sales Services

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

All ZT keep pay attention to every step of the details,We are looking CHINAMFG to the forge ahead together with you!

FAQ

How long does it take to get my products since I paid for them?

—According to yout order quantity,we will give you a reasonable delivery date.

Can I get the warranty of 1 year for free?

—If you need the warranty,you should pay for it.If not,do not worry ,we have confidence in our products.

How is your after-sale service?

—You will get our help in time as long as you find something wrong about our produces.Believe us,you deserve the best.

How long will your product last?

—I am sorry that I can not accurately answer your question,which is quite different from your operation time,materials and materials.

Application:	Machinery
Function:	Speed Reduction
Layout:	Double Drive Gearbox
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Three-Step

Customization:	Available \| Customized Request

worm gearbox

Common Problems and Troubleshooting for Worm Gearboxes

Worm gearboxes, like any mechanical component, can experience various issues over time. Here are some common problems that may arise and possible troubleshooting steps:

Overheating: Overheating can occur due to factors such as inadequate lubrication, excessive loads, or high operating temperatures. Check lubrication levels, ensure proper ventilation, and reduce loads if necessary.
Noise and Vibration: Excessive noise and vibration may result from misalignment, worn gears, or improper meshing. Check for misalignment, inspect gear teeth for wear, and ensure proper gear meshing.
Leakage: Oil leakage can be caused by damaged seals or gaskets. Inspect seals and gaskets, and replace them if necessary.
Reduced Efficiency: Efficiency loss can occur due to friction, wear, or misalignment. Regularly monitor gearbox performance, ensure proper lubrication, and address any wear or misalignment issues.
Backlash: Excessive backlash can affect precision and accuracy. Adjust gear meshing and reduce backlash to improve performance.
Seizure or Binding: Seizure or binding can result from inadequate lubrication, debris, or misalignment. Clean the gearbox, ensure proper lubrication, and address misalignment issues.
Worn Gears: Worn gear teeth can lead to poor performance. Regularly inspect gears for signs of wear, and replace worn gears as needed.
Seal Wear: Seals can wear over time, leading to leakage and contamination. Inspect seals regularly and replace them if necessary.

worm gearbox

How to Calculate the Input and Output Speeds of a Worm Gearbox?

Calculating the input and output speeds of a worm gearbox involves understanding the gear ratio and the principles of gear reduction. Here’s how you can calculate these speeds:

Input Speed: The input speed (N₁) is the speed of the driving gear, which is the worm gear in this case. It is usually provided by the manufacturer or can be measured directly.
Output Speed: The output speed (N₂) is the speed of the driven gear, which is the worm wheel. To calculate the output speed, use the formula:
N₂ = N₁ / (Z₁ * i)

Where:
N₂ = Output speed (rpm)
N₁ = Input speed (rpm)
Z₁ = Number of teeth on the worm gear
i = Gear ratio (ratio of the number of teeth on the worm gear to the number of threads on the worm)

It’s important to note that worm gearboxes are designed for gear reduction, which means that the output speed is lower than the input speed. Additionally, the efficiency of the gearbox, friction, and other factors can affect the actual output speed. Calculating the input and output speeds is crucial for understanding the performance and capabilities of the worm gearbox in a specific application.

worm gearbox

Types of Worm Gear Configurations and Their Uses

Worm gear configurations vary based on the arrangement of the worm and the gear it engages with. Here are common types and their applications:

Single Enveloping Worm Gear: This configuration offers high torque transmission and efficiency. It’s used in heavy-duty applications like mining equipment and industrial machinery.
Double Enveloping Worm Gear: With increased contact area, this type provides higher load capacity and improved efficiency. It’s used in aerospace applications, robotics, and precision machinery.
Non-Throated Worm Gear: This type has a cylindrical worm without a throat. It’s suitable for applications requiring precise motion control, such as CNC machines and robotics.
Throated Worm Gear: Featuring a throat in the worm, this configuration offers smooth engagement and higher load capacity. It’s used in conveyors, elevators, and automotive applications.
Non-Modular Worm Gear: In this design, the worm and gear are a matched set, resulting in better meshing and efficiency. It’s utilized in various industries where customization is essential.
Modular Worm Gear: This type allows interchangeability of worm and gear components, providing flexibility in design and maintenance. It’s commonly used in conveyors, mixers, and material handling systems.

Selecting the appropriate worm gear configuration depends on factors such as load capacity, efficiency, precision, and application requirements. Consulting gearbox experts can help determine the best configuration for your specific needs.

China factory Twin Screw Extruder Plastic Machinery High Torque Gearbox supplier
editor by CX 2023-10-10

China supplier Chinese Factory of Cone Worm Series Worm Reduction Gearbox with Moderate Price & High Quality planetary gearbox

Product Description

Product Description
High efficiency Chinese Factory of Cone Worm Series Worm Reduction Gearbox

Technical data:

10:1 – 63:1 ratios
Gear Sizes 100 280 315
High Torque . Reach to 51180 N.m
Increase Gear Accuracy, reach to grade 7 .
Extendance using life

Datasheet on CUW double enveloping worm gear reducer :

Model	ShaftDia. (mm)	Center Height (CUW)	(CUW) Output shaft Dia.	Power	Ratio	Permitted Torque	Weight
Model	(CUW) input Solid(h6)	(mm)	(mm)	(kw)	Ratio	(Nm)	(KGS)
100	28	190	48	1.41~11.5	10 .25~ 62	683-1094	42
125	32	225	55	2.42~19.7	10 .25 ~ 62	1170~2221	65
140	38	255	65	3.94~25.9	10 .25 ~ 62	1555 ~ 3473	85
160	42	290	70	4.39~35.7	10 .25 ~ 62	2143 ~4212	120
180	48	320	80	5.83~47.5	10 .25 ~ 62	2812 ~ 5387	170
200	55	350	90	7.52 ~61.2	10 .25 ~ 62	3624 ~6859	220
225	60	390	100	9.9~81.4	10 .25 ~ 62	4872 ~ 9224	290
250	65	430	110	12.9 ~105	10 .25~ 62	6284~11892	380
280	70	480	120	16.9 ~ 138	10 .25 ~ 62	8347 ~ 15820	520
315	75	530	140	22.5 ~183	10 .25 ~ 62	11068~ 19450	700
355	80	595	150	30~245	10 .25 ~ 62	14818 ~28014	1030
400	90	660	170	32.1 ~261	10 .25 ~ 62	15786~29918	1400
450	100	740	190	42.6 ~347	10 .25 ~ 62	2571~39881	1980
500	110	815	210	54.9 ~ 448	10 .25 ~ 62	27097~51180	2700

Characteristic:
1, High torque double enveloping worm gear adjust toughest working condition .
2,Universal design double enveloping worm gearbox.
3, Smooth and noiseless operation double worm gearbox.
4, Higher driving efficiency than traditional worm gear.
5, Increasing loading capacity .
6, Strict quality test before shipping
7, Customized design for various application
8, Long life service period
9,suitable price with moderated
10, moderate price & high quality

Production pictures:

Packing Pictures :

Factory

———————————————————————————————————————————————
FAQ:

1.Are you a factory or trader ?
We are a professional factory which has 20 years history specialized in gear transmission .

2.MOQ:
Our MOQ is 1pcs. However there is 1 handling cost $150 for the single order which less than $3000.00

3. Warranty
Our warranty is 12months

4. Payment term
100% T/T in advance and LC at sight .

5. Do you accept customization ?
YES.SGR have strong R&D team, we can provide customizable service according to requirements.

6. Packing
Generally we use standard export plywood case to arrange the shipment .

7. Delivery time
In normal ,time of delivery is 30days after receiving the prepayment .

8. What kinds of certification do you use ?
DNV-ISO9001:2008, SGS,CE etc, And new products patent.

9. What kinds of inspection you do before shipment ?
We do temperature test, noise, and oil leak inspection and commissioning before shipment.

10.How do you solve if the production have problem ?
Mostly, we don’t need customer send the goods back to us. Because the cost is very high, if there meets a problem,we firstly ask for the pictures for damaged parts. And base on the pictures, we can have a basic idea for the defect reason. Our guarantee is 12 months, if during the guarantee, we can supply repair .

Application:	Motor, Machinery
Function:	Distribution Energy Efficiency of a Worm Gearbox: What to Expect The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency: Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions. Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact. Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes. Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction. Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors. When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology. Power, Change Drive Torque, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Single-Step

Samples:	US$ 200/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

Preventing Backlash in a Worm Gearbox

Backlash in a worm gearbox can lead to reduced accuracy, positioning errors, and decreased overall efficiency. Here are steps to prevent or minimize backlash:

High-Quality Comp

Self-Locking Properties in a Worm Gearbox

Yes, worm gearboxes exhibit self-locking properties, which can be advantageous in certain applications. Self-locking refers to the ability of a mechanism to prevent the transmission of motion from the output shaft back to the input shaft when the system is at rest. Worm gearboxes inherently possess self-locking properties due to the unique design of the worm gear and worm wheel.

The self-locking behavior arises from the angle of the helix on the worm shaft. In a properly designed worm gearbox, the helix angle of the worm is such that it creates a mechanical advantage that resists reverse motion. When the gearbox is not actively driven, the friction between the worm threads and the worm wheel teeth creates a locking effect.

This self-locking feature makes worm gearboxes particularly useful in applications where holding a load in position without external power is necessary. For instance, they are commonly used in situations where there’s a need to prevent a mechanism from backdriving, such as in conveyor systems, hoists, and jacks.

However, it’s important to note that while self-locking properties can be beneficial, they also introduce some challenges. The high friction between the worm gear and worm wheel during self-locking can lead to higher wear and heat generation. Additionally, the self-locking effect can reduce the efficiency of the gearbox when it’s actively transmitting motion.

When considering the use of a worm gearbox for a specific application, it’s crucial to carefully analyze the balance between self-locking capabilities and other performance factors to ensure optimal operation.

onents: Use high-quality worm gears and worm wheels with tight manufacturing tolerances. Precision components will help reduce backlash.
Proper Meshing: Ensure the worm gear and worm wheel are properly aligned and meshed. Improper meshing can lead to increased backlash.
Preload: Applying a small amount of preload to the worm gear can help reduce backlash. However, excessive preload can increase friction and wear.
Anti-Backlash Mechanisms: Consider using anti-backlash mechanisms, such as spring-loaded systems or adjustable shims, to compensate for any inherent backlash.
Lubrication: Proper lubrication can reduce friction and play a role in minimizing backlash. Use a lubricant that provides good film strength and reduces wear.
Maintenance: Regularly inspect and maintain the gearbox to identify and address any changes in backlash over time.

China supplier Chinese Factory of Cone Worm Series Worm Reduction Gearbox with Moderate Price & High Quality planetary gearbox
editor by CX 2023-08-16

China 2021 Wenzhou Qilian factory T series spiral bevel gear Units reducer Worm Agricultural Gearbox reducers supplier

Guarantee: 1 calendar year
Relevant Industries: Garment Retailers, Creating Materials Shops, Production Plant, Equipment Mend Outlets, Foods & Beverage Factory, China chain observed spare brake protect sprocket include Farms, Restaurant, House Use, Retail, Foodstuff Shop, Other Motor Elements Remaining Intake Timing Camshaft Adjuster 276050 For Mercedes Benz W222 W166 M276 E350 Printing Outlets, Vitality & Mining, Meals & Beverage Stores, Promoting Company, Building performs
Customized assist: OEM, Apache 2W Manage Bar change RH spare elements available at quite cheap cost to Kenya ODM, OBM
Gearing Arrangement: Worm
Output Torque: up to 5000Nm
Enter Speed: 750rpm -2000rpm
Output Pace: 10-500rpm
Shade: Buyer Request
Housing Material: Cast Iron
Heat treatment method: Quenching
Bearing substance: ZWZ
ratio: 10,fifteen,thirty
output shaft dia: 12mm
weight: 7kg
Packaging Information: Standard export Packing(Carton Blanket+ wood box)

Certifications

Trade Exhibits

Packaging & ShippingPacking Details : Normal carton/Pallet/Standard picket case
Supply Information : fifteen-30 working times CZPT payment

Company Information
other series solution

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Customized manufactured Non-common Gearbox	UDL Collection Variator
PYZ Collection Helical Tooth Shaft Mounted Reducer	8000 Sequence Cycloidal Reducer
SLT Sequence Spiral Bevel Gearbox	SLSWL Collection Worm Screw Jack
SLP Series Planetary Reducer	SLH/SLB Series Higher Electricity Reducer
NMRV Series Worm Reducer	BKM Collection Helical-hypoid Reducer
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SLR/SLF/SLK/SLS Collection Helical Reducer

Relevant Products

contact me

worm reducer

Worm gear reducer gearbox

A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.

high efficiency

High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
worm reducer

pocket

A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
worm reducer

high gear ratio

Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
China 2021 Wenzhou Qilian factory T series spiral bevel gear Units reducer Worm Agricultural Gearbox reducers supplier
editor by Cx 2023-06-19

China Worm Gearbox Vf Series for Small Industrial Transmission supplier

Solution Description

RV series Attributes

RV – Sizes:–a hundred and fifty
Input Possibilities: with enter shaft, With Square flange,With Input Flange
Input Power .06 to 11 kW
RV-Measurement from 030 to 105 in die-solid aluminium alloy budy and more than one hundred ten in forged iron
Ratios between 5 and a hundred
Max torque 1550 N.m and admissible output radial loads max 8771 N
Aluminium units are equipped complete with artificial oil and allow for universal mounting positions, with no want to modify lubricant quantity
Worm wheel: Copper (KK Cu).
Loading capacity in accordance with: ISO 9001:2015/GB/T 19001-2016
Dimension 030 and over are painted with RAL 5571 blue
Worm gear reducers are offered with diffferent mixtures: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
Alternatives: torque arm, output flange, viton oil seals, minimal/high temperature oil, filling/drain/breather/degree plug,Small gap

Standard types can be utilized to a broad range of electricity reduction ratios from 5 to 1000.
Warranty: One year from day of delivery.

WORM GEARBOX
SNW SERIES				Output Pace Range:
Type	Outdated Kind	Output Torque	Output Shaft Dia.	14rpm-280rpm
SNW030	RV030	21N.m	φ14	Relevant Motor Electrical power:
SNW040	RV040	45N.m	φ19	.06kW-11kW
SNW050	RV050	84N.m	φ25	Enter Options1:
SNW063	RV063	160N.m	φ25	With Inline AC Motor
SNW075	RV075	230N.m	φ28	Input Options2:
SNW090	RV090	410N.m	φ35	With Sq. flange
SNW105	RV105	630N.m	φ42	Input Options3:
SNW110	RV110	725N.m	φ42	With Enter Shaft
SNW130	RV130	1050N.m	φ45	Input Options4:
SNW150	RV150	1550N.m	φ50	With Enter Flange

Starshine Travel

ZheJiang CZPT Co.,Ltd,the predecessor was a condition-owned armed forces CZPT organization, was proven in 1965. CZPT specializes in the complete energy transmission answer for higher-stop equipment manufacturing industries primarily based on the intention of “System Merchandise, Software Layout and Specialist Provider”.
Starshine have a robust technological drive with in excess of 350 employees at present, which includes more than thirty engineering technicians, 30 top quality inspectors, masking an area of 80000 sq. meters and kinds of innovative processing devices and testing equipments. We have a very good basis for the business software growth and support of substantial-finish pace reducers & variators possessing to the provincial engineering technologies investigation centre,the lab of equipment velocity reducers, and the foundation of contemporary R&D.

Our Team

Top quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

three. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection responsible for tracking bad, to monitor the supplier to take corrective measures
to prevent recurrence.

four. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

five. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.

Packing

Shipping and delivery

US $45-360.23
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Machinery, Agricultural Machinery
Function:	Speed Reduction
Layout:	Corner
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Single-Step

###

Customization:	Available \| Customized Request

###

WORM GEARBOX
SNW SERIES				Output Speed Range:
Type	Old Type	Output Torque	Output Shaft Dia.	14rpm-280rpm
SNW030	RV030	21N.m	φ14	Applicable Motor Power:
SNW040	RV040	45N.m	φ19	0.06kW-11kW
SNW050	RV050	84N.m	φ25	Input Options1:
SNW063	RV063	160N.m	φ25	With Inline AC Motor
SNW075	RV075	230N.m	φ28	Input Options2:
SNW090	RV090	410N.m	φ35	With Square flange
SNW105	RV105	630N.m	φ42	Input Options3:
SNW110	RV110	725N.m	φ42	With Input Shaft
SNW130	RV130	1050N.m	φ45	Input Options4:
SNW150	RV150	1550N.m	φ50	With Input Flange

US $45-360.23
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Machinery, Agricultural Machinery
Function:	Speed Reduction
Layout:	Corner
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Single-Step

###

Customization:	Available \| Customized Request

###

WORM GEARBOX
SNW SERIES				Output Speed Range:
Type	Old Type	Output Torque	Output Shaft Dia.	14rpm-280rpm
SNW030	RV030	21N.m	φ14	Applicable Motor Power:
SNW040	RV040	45N.m	φ19	0.06kW-11kW
SNW050	RV050	84N.m	φ25	Input Options1:
SNW063	RV063	160N.m	φ25	With Inline AC Motor
SNW075	RV075	230N.m	φ28	Input Options2:
SNW090	RV090	410N.m	φ35	With Square flange
SNW105	RV105	630N.m	φ42	Input Options3:
SNW110	RV110	725N.m	φ42	With Input Shaft
SNW130	RV130	1050N.m	φ45	Input Options4:
SNW150	RV150	1550N.m	φ50	With Input Flange

What is a worm gear reducer gearbox?

A worm gear reducer gearbox is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer gearbox can increase the output torque of the engine according to the gear ratio. This type of gear reducer gearbox is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.
worm reducer

Hollow shaft worm gear reducer gearbox

The hollow shaft worm gear reducer gearbox is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducer gearboxes are usually used in combination with helical gear reducer gearboxes. The latter is mounted on the input side of the worm gear reducer gearbox and is a great way to reduce the speed of high output motors. The gear reducer gearbox has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer gearbox. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducer gearboxes can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer gearbox, be sure to choose the correct one according to your requirements.

Double throat worm gear

Worm gear reducer gearboxes use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
worm reducer

Self-locking function

One of the most prominent features of a worm reducer gearbox is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer gearbox can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducer gearboxes. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer gearbox is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer gearbox is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer gearbox is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer gearbox is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

Heat generated by worm gears

Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
worm reducer

Size of worm gear reducer gearbox

Worm gear reducer gearboxes can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer gearbox has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducer gearboxes great for space-saving applications. They also have low initial costs.
Worm gear reducer gearboxes are one of the most popular types of speed reducer gearboxes. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer gearbox depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

China Worm Gearbox Vf Series for Small Industrial Transmission supplier
editor by czh 2022-12-18

China supplier China wholesale aluminum NMRV worm reducer motor nmrv50 worm drive gearbox for printer worm gear box elecon

Relevant Industries: Developing Materials Stores, Producing Plant, Equipment Restore Retailers, Farms, Vitality & Mining
Gearing Arrangement: Worm
Output Torque: 2.6-2000N.m
Input Speed: 600-3000rpm/min
Output Pace: fourteen-200rpm/min
Item identify: NMRV Worm Gearbox Reducer
Guarantee: 1-2 Many years
Housing Materials: Aluminium Alloy/forged iron
Bearing: CZPT Bearing
Certificate: ISO9001
Output Sort: Shaft /Hollow Hole Output
Colour: Consumer Ask for
Motor electrical power: 90w-15kw
Transmission manner: Worm
Mounting Situation: Shaft /Flange Mounted

NMRV NRV Series WORM Gear Pace REDUCER ● The excess weight of the NMRV reducer is comparatively light. The shell is produced of aluminium alloy. It has the positive aspects of light-weight fat, exceptional energy, beautiful appearance, large heat dissipation functionality, lengthy service existence, no sound and so on. It is straightforward to hook up with the motor.● NMRV reducer is a more practical transmission products, and in the appearance design and style and its integration are more in line with the needs of the public than other kinds of reducers.●The software area and reputation of the RV reducer created of aluminium alloy are even far better than other sorts of reducer. It is a kind of reducer with high practicability, and also a mixture of innovative engineering at residence and overseas.● NMRV reducer is extremely hassle-free to join with common motor, CVT, flange electromagnetic clutch brake device, and does not need to have coupling. Suited for all-spherical installation, and the output torque is fairly massive, operate pretty effortlessly and so on.

NMRV-063-30-VS-F1(FA)-AS-80B5-.75KW-B3
NMRV	Worm geared motor
NRV	Worm reduction device
063	center dictance
30	Reduction ratio
VS	Double enter shaft	F1(FA)	Output flange
AS	One output shaft	AB	Double output shaft
PAM	Equipped for motor coupling	80B5	Motor mounting facility
.75KW	Electric powered motor power	B3	Mounting place

NMRV Rdeucer With Square flange NMRV Rdeucer With Round flange NMRV Rdeucer With Stepless Velocity Variator NMRV Rdeucer With AC Motor NMRV Rdeucer With DC Motor NMRV Reducer With Speed Regulating Motor PRECISION BEVEL Equipment20CrMn Ti material – lower carbon alloy steelImported equipment grinding equipment processing, higher hardness, secure efficiency.Vacuum CZPT carburizing warmth therapy, carburizing layer uniform.Substantial High quality SHELL ContentThe box body is created of HT200 materials,which is cleaned by expert screening and washing gear to guarantee that the inner cavity of the box human body is cleaner with out iron filings.
HIGH Good quality OUTPUT SHAFTNew regular axle, multi-precision machining, by way of demanding dynamic and static stability test, to guarantee lower sound and smooth operation of reducer
NMRV NRV Collection WORM Gear Speed REDUCER MOUNTING Proportions Single Stage Worm Equipment Reducer
Our Organization HangZhou YINXIN ELECTROMECHANICAL Equipment Provide STATIONOur organization is found in the metropolis of HangZhou, ZheJiang Province of China. We deal with the products of electrical power transmission, our strains largely include series items in velocity reducers, gearboxes , linked electricial motors and other electrical power transmission components. Dependent on the adaptable features, our goods can be utilized in a lot of fields: devices of waste water therapy, dredgers, chemical sector, cranes, metal doing work mills, conveyors, paper business, cement business, cableways and so on.With the excellent high quality and affordable price tag , our merchandise appreciate a very good track record from customers and the peers all above the world. Furthermore, the R&D expenditure are annually growing for the objective of far better assembly the new calls for of our buyers and adapting the new tendency of the market.Relying on the concepts of truthfully working and mutual gain, We sincerely seem ahead to cooperating with you.
Application spot Packing&Transportion PACKING AND TRANSPORTION●Packaging: In order to guarantee the integrity of product look, we will decide on cartons, wood pallets and picket pallets according to customer wants.
●Delivery time: Every reducer is produced and examined in accordance with rigorous and fixed processes to make sure that the quality is proper ahead of leaving the manufacturing facility and delivery on time.●Transportation manner: We will choose the most suitable mode of transportation for our buyers according to the weight and size of the goods. We can also decide on the manner of transportation in accordance to the requirements of our customers.●Receiving and after-income provider: After obtaining the items, you should check out whether or not they are in good issue. We will provide clients with excellent soon after-sales services.
FAQQ1: Are you a buying and selling company or a manufacturer ?A: We are a company in ZheJiang Province, China. Our organization owns the potential of producing, processing,planning and R&D. We welcome your check out.
Q2: How we pick types and specs?A: In accordance to the specific information of the calls for from the part of enquiry, we will recommend the products’ designs upon synthesizing the aspects of field of products use, electrical power, torque arm and ratio…
Q3: How is your cost? Can you provide any low cost?A: Our charges are always competitive. If the customer can location a big get, we certainly will allow low cost.
Q4: How prolonged should I wait around for the comments following I send out the enquiry?A4: We will reply the enquiries with no any hold off, twelve hours at most.
Q5: What is your item warranty period of time?A: We have the certifications of ISO99001,CE, SGS.
Q6: What industries are your gearboxes being utilized?A: Our gearboxes are commonly utilized to metallurgical tools, mining products, automation gear, food machinery, packaging tools, tobacco products and so on.

Is a worm gear reducer right for your application?

If you’re interested in gear reduction and wondering if a worm gear reducer is right for your application, you’ve come to the right place. This gear reducer is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
worm_reducer

This is a reducer

Worm reducer is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducers require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducers produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducers, so they can be used in tight spaces and applications where space is limited.

pocket

Worm gear reducers are an excellent choice for applications requiring high torque and low speeds. These reducers are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducers are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducers are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducers are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducers have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
worm_reducer

It is high efficiency

When a worm reducer is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer is typically much hotter than a hypoid reducer, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducers are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducers have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer can produce the same amount of output as a 1/2 HP hypoid reducer. A Nissei Corporation study compared the two types of reducers, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer.
The efficiency of a worm gear reducer depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer also have an impact on its efficiency. As a result, worm gear reducers should be used with the right type of lubricant.
In a worm gear reducer, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer is also quiet and has a low friction coefficient.

It has a low clearance

Worm Reducers are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
worm_reducer

It has a high torque to weight ratio

The worm gear reducer is a versatile gear train that provides a high torque-to-weight ratio. These reducers are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducers are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducers, worm gear reducers are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducers are one of the most popular types of reducers. It provides high torque and high speed ratio in a compact package. These reducers are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducers come in a variety of shapes and sizes, including parallel shaft reducers and planetary worm reducers. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.

China supplier China wholesale aluminum NMRV worm reducer motor nmrv50 worm drive gearbox for printer worm gear box elecon
editor by czh

Product Description

RV series Characteristics

Starshine Drive

Can a Worm Gearbox Be Used in Heavy-Duty Machinery?

Diagnosing and Fixing Oil Leakage in a Worm Gearbox

Advantages of Using a Worm Reducer in Mechanical Systems

Product Description

Self-Locking Properties in a Worm Gearbox

Does a Worm Reducer Require Frequent Maintenance?

Can a Worm Gearbox Provide High Torque Output?

Product Description

S series geared motor speed reducer with 90 Degree Gear box

Calculating Gear Ratio in a Worm Reducer

Worm Gearboxes in Conveyor Systems: Benefits and Considerations

How Does a Worm Gearbox Compare to Other Types of Gearboxes?

Product Description

RV series Characteristics

Starshine Drive

Common Problems and Troubleshooting for Worm Gearboxes

Worm Gearbox Applications in Robotics and Automation

What Industries Commonly Use Worm Reducers?

Product Description

What are the Noise Levels Associated with Worm Gearboxes?

Materials Used for Worm Gears

Preventing Backlash in a Worm Gearbox

Product Description

Common Problems and Troubleshooting for Worm Gearboxes

How to Calculate the Input and Output Speeds of a Worm Gearbox?

Types of Worm Gear Configurations and Their Uses

Product Description

Energy Efficiency of a Worm Gearbox: What to Expect

Preventing Backlash in a Worm Gearbox

Self-Locking Properties in a Worm Gearbox

Worm gear reducer gearbox

high efficiency

low noise

pocket

Self-locking function

high gear ratio

Solution Description

RV series Attributes

Starshine Travel

What is a worm gear reducer gearbox?

Hollow shaft worm gear reducer gearbox

Double throat worm gear

Self-locking function

Heat generated by worm gears

Size of worm gear reducer gearbox

Is a worm gear reducer right for your application?

This is a reducer

pocket

It is high efficiency

It has a low clearance

It has a high torque to weight ratio