Product Description
WPO WPA WPS WPDA series Parallel Shaft gearbox reduction For Metallurgy
Our Gearbox has many items for your choosing and we can produce as per your drawing or sample to meet your special request
1. Large output torque
2. Safe, reliable, economical and durable
3. Stable transmission, quiet operation
4. High carrying ability
5. High modularization design, may equip with various outer power input conveniently. Same machine type may equip with various power motor. It is easy to realize the combination and junction between every machine type
6. Transmission ratio: Fine division, wide scope. The combined machine type may form very large transmission ratio, i. E. Output very low rotary speed.
7. Form of installation: The position to be installed is not limited.
8. High strength, compact the box body of high strength cast iron, gear and gear shaft adapts the gas carbonization, quenching and fine grinding process, therefore the bearing capacity of unit volume is high.
9. Long life: Under the condition of correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life if main parts speed reducer(except wearing parts)should not be less than 20000 hours. The wearing parts include lubricating oil, oil seal and bearing.
10. Low noise: Because main parts of speed reducer are processed, and tested critically, therefore the noise of speed reducer is low.
11.Our gear box have reached the advance international level, can replace the same kind of products imported.
Company Information
HangZhou CHINAMFG Industry Co., Ltd. is a specialized supplier of a full range of chains, sprockets, gears, gear racks, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.
Due to our CHINAMFG in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets.Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.
With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.
Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.
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| Application: | Motor, Machinery, Marine, Agricultural Machinery |
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| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Increase |
| Layout: | Coaxial |
| Customization: |
Available
| Customized Request |
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Common Problems and Troubleshooting for Worm Gearboxes
Worm gearboxes, like any mechanical component, can experience various issues over time. Here are some common problems that may arise and possible troubleshooting steps:
- Overheating: Overheating can occur due to factors such as inadequate lubrication, excessive loads, or high operating temperatures. Check lubrication levels, ensure proper ventilation, and reduce loads if necessary.
- Noise and Vibration: Excessive noise and vibration may result from misalignment, worn gears, or improper meshing. Check for misalignment, inspect gear teeth for wear, and ensure proper gear meshing.
- Leakage: Oil leakage can be caused by damaged seals or gaskets. Inspect seals and gaskets, and replace them if necessary.
- Reduced Efficiency: Efficiency loss can occur due to friction, wear, or misalignment. Regularly monitor gearbox performance, ensure proper lubrication, and address any wear or misalignment issues.
- Backlash: Excessive backlash can affect precision and accuracy. Adjust gear meshing and reduce backlash to improve performance.
- Seizure or Binding: Seizure or binding can result from inadequate lubrication, debris, or misalignment. Clean the gearbox, ensure proper lubrication, and address misalignment issues.
- Worn Gears: Worn gear teeth can lead to poor performance. Regularly inspect gears for signs of wear, and replace worn gears as needed.
- Seal Wear: Seals can wear over time, leading to leakage and contamination. Inspect seals regularly and replace them if necessary.
If you encounter any of these problems, it’s important to address them promptly to prevent further damage and maintain the performance of your worm gearbox. Regular maintenance, proper lubrication, and addressing issues early can help extend the lifespan and reliability of the gearbox.
Diagnosing and Fixing Oil Leakage in a Worm Gearbox
Oil leakage in a worm gearbox can lead to reduced lubrication, increased friction, and potential damage to the gearbox components. Here’s a step-by-step process to diagnose and fix oil leakage:
- Inspect the Gearbox: Perform a visual inspection of the gearbox to identify the source of the leakage. Check for oil stains, wet spots, or oil pooling around the gearbox.
- Check Seals and Gaskets: Inspect the seals, gaskets, and O-rings for any signs of wear, cracks, or damage. These components are common points of leakage.
- Tighten Bolts and Fasteners: Ensure that all bolts, screws, and fasteners are properly tightened. Loose fasteners can create gaps that allow oil to escape.
- Replace Damaged Seals: If you find damaged seals or gaskets, replace them with new ones. Use seals that are compatible with the operating conditions and lubricant.
- Check Breather Vent: A clogged or malfunctioning breather vent can cause pressure buildup inside the gearbox, leading to leakage. Clean or replace the breather vent if necessary.
- Examine Shaft Seals: Check the shaft seals for wear or damage. If they’re worn out, replace them with seals of the appropriate size and material.
- Use Proper Lubricant: Ensure that you’re using the correct lubricant recommended for the gearbox. Using the wrong type of lubricant can cause leaks.
- Apply Sealants: In some cases, applying a suitable sealant to the joints and connections can help prevent leaks. Follow the manufacturer’s instructions for proper application.
- Monitor Leakage: After addressing the issues, monitor the gearbox for any signs of continued leakage. If leakage persists, further investigation may be required.
- Regular Maintenance: Implement a regular maintenance schedule that includes checking seals, gaskets, and other potential leakage points. Timely maintenance can prevent future leakage issues.
If you’re unsure about diagnosing or fixing oil leakage in a worm gearbox, consider consulting with a professional or gearbox manufacturer to ensure proper resolution.
Lubrication Requirements for a Worm Gearbox
Lubrication is crucial for maintaining the performance and longevity of a worm gearbox. Here are the key considerations for lubricating a worm gearbox:
- Type of Lubricant: Use a high-quality, high-viscosity lubricant specifically designed for worm gearboxes. Worm gearboxes require lubricants with additives that provide proper lubrication and prevent wear.
- Lubrication Interval: Follow the manufacturer’s recommendations for lubrication intervals. Regularly check the gearbox’s temperature and oil condition to determine the optimal frequency of lubrication.
- Oil Level: Maintain the proper oil level to ensure effective lubrication. Too little oil can lead to insufficient lubrication, while too much oil can cause overheating and foaming.
- Lubrication Points: Identify all the lubrication points on the gearbox, including the worm and wheel gear surfaces. Apply the lubricant evenly to ensure complete coverage.
- Temperature: Consider the operating temperature of the gearbox. Some lubricants have temperature limits, and extreme temperatures can affect lubricant viscosity and performance.
- Cleanliness: Keep the gearbox and the surrounding area clean to prevent contaminants from entering the lubricant. Use proper filtration and seals to maintain a clean environment.
- Monitoring: Regularly monitor the gearbox’s temperature, noise level, and vibration to detect any signs of inadequate lubrication or other issues.
Proper lubrication will reduce friction, wear, and heat generation, ensuring smooth and efficient operation of the worm gearbox. Always refer to the manufacturer’s guidelines for lubrication specifications and intervals.
editor by CX 2024-01-08
China Wpa Cast Iron Worm Gear Boxes with Shaft worm gearbox back drive
Product Description
> Product Introduction
Wpw Worm Worm Reductor
one, WP series worm gearbox ‘s the transmission easy, vibration, shock and sounds are tiny, a big reduction ratio, vast versatility, with all varieties of mechanical tools.
2, WPA series speed reducer are able to acquire a larger solitary-stage transmission gear ratio, compact, most versions have far better gear self-locking, braking needs for mechanical gear can save brakes
3, worm thread engagement with the worm equipment tooth surface friction loss greater than the equipment transmission effectiveness and for that reason minimal, straightforward to heat and larger temperatures.
four, interworking great worm created in accordance to countrywide requirements, bearings, seals and so on with common parts. 5,
5, box kind simple type (vertical or horizontal box for 2 constructions with base foot) and the universal type (box is rectangular, multi-faceted with fastened screw, not fitted with bottom foot or the other stop foot and other structural sort)
six, WP collection gear box input shaft coupling techniques are the simple sort (solitary input shaft and dual enter shaft), 2 motor with flange.
seven, WP collection reducer ‘ output, place and route of the enter shaft and the enter shaft on the following the output axis and down the enter shaft and down.
eight, WP series worm gearbox can be 2 or 3 sets consisting of multi stage equipment reducer to get wonderful equipment ratio.
| Variety: | WP gears reduction equipment |
| Product: | WPA40-250 |
| Ratio: | 10,15,twenty,25,30,40,50,sixty |
| Color: | Green,Brown |
| Content: | Forged iron human body |
| Worm Gear- Cooper-ten-3 # | |
| Worm-20CrMnTi with carburizing and quenching, surface hardness is fifty six-62HRC | |
| Shaft-chromium metal-forty five# | |
| Packing: | Paper Carton,Plywood box / for every established(With foam board within) |
| Guarantee: | 1 yr |
| Enter Electrical power: | .55kw,.75kw,1.1kw,1.5kw,2.2kw,4kw,5.5kw,7.5kw |
| Usages: | In industrial machine: Meals stuff,Ceramics,chemical, aswell as packing, printing, dyeing,woodworking, glass and plastics….. |
| IEC Flange: | 80B5,90B5,100B5,112B5,132B5…. |
| Lubricant: | Synthetic & Mineral |
> Catalogue
> Our Motor Benefits
one. Sensible price tag with superb quality
2.Every single 1 tests carefully
three.Clear nameplate
four.Reputable package deal
five.Higher performance, easy runingand minimal sound
6.Greatest materials make very best functionality
> Making Procedure
> About Us
HangZhou EXTENSION Velocity Electricity CO.,LTD (HangZhou Good COMMERCE & TRADE CO.LTD) specializes in the sales of all varieties of gearbox , electric motors. On the sales service and management has accrued abundant expertise, has a number of extremely competent technological staff, management norms, high quality isstable. Merchandise by the China national obligatory item certification, high quality is trustworthy, sensible structure,and make “environmental safety” and “vitality preserving” synchronization.
HangZhou Good COMMERCE & TRADE CO.,LTD(GPHQ ) has usually been in line with: “based on sincerity, excellent quality for initial, the pursuit of excellence, revolutionary and enterprising group, efficient, innovation” . perfect aftersales services We will established up a company underneath the bridge of friendship, hand in hand Develop amazing!
FAQ
one, Q:what is your MOQ for ac gearbox motor ?
A: 1pc is ok for each sort electrical equipment box motor
2, Q: What about your guarantee for your induction pace reducer motor ?
A: 1 year ,but except gentleman-manufactured destroyed
3, Q: which payment way you can accept ?
A: TT, western union .
4, Q: how about your payment way ?
A: 100%payment in superior considerably less $5000 ,thirty% payment in advanced payment , 70% payment before sending in excess of $5000.
5, Q: how about your packing of speed reduction motor ?
A: plywood situation ,if measurement is little ,we will pack with pallet for less 1 container
6, Q: What information ought to be given, if I get electric powered helical geared motor from you ?
A: rated electricity, ratio or output pace,type ,voltage , mounting way , amount , if much more is better.
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US $50-5,000 / Piece | |
5 Pieces (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Function: | Speed Changing, Speed Reduction |
| Layout: | Bevel |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Customization: |
Available
|
|---|
###
| Type: | WP gears reduction gear |
| Model: | WPA40-250 |
| Ratio: | 10,15,20,25,30,40,50,60 |
| Color: | Green,Brown |
| Material: | Cast iron body |
| Worm Gear- Cooper-10-3 # | |
| Worm-20CrMnTi with carburizing and quenching, surface hardness is 56-62HRC | |
| Shaft-chromium steel-45# | |
| Packing: | Paper Carton,Plywood box / per set(With foam board inside) |
| Warranty: | 1 year |
| Input Power: | 0.55kw,0.75kw,1.1kw,1.5kw,2.2kw,4kw,5.5kw,7.5kw |
| Usages: | In industrial machine: Food stuff,Ceramics,chemical, aswell as packing, printing, dyeing,woodworking, glass and plastics….. |
| IEC Flange: | 80B5,90B5,100B5,112B5,132B5…. |
| Lubricant: | Synthetic & Mineral |
|
US $50-5,000 / Piece | |
5 Pieces (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Function: | Speed Changing, Speed Reduction |
| Layout: | Bevel |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Customization: |
Available
|
|---|
###
| Type: | WP gears reduction gear |
| Model: | WPA40-250 |
| Ratio: | 10,15,20,25,30,40,50,60 |
| Color: | Green,Brown |
| Material: | Cast iron body |
| Worm Gear- Cooper-10-3 # | |
| Worm-20CrMnTi with carburizing and quenching, surface hardness is 56-62HRC | |
| Shaft-chromium steel-45# | |
| Packing: | Paper Carton,Plywood box / per set(With foam board inside) |
| Warranty: | 1 year |
| Input Power: | 0.55kw,0.75kw,1.1kw,1.5kw,2.2kw,4kw,5.5kw,7.5kw |
| Usages: | In industrial machine: Food stuff,Ceramics,chemical, aswell as packing, printing, dyeing,woodworking, glass and plastics….. |
| IEC Flange: | 80B5,90B5,100B5,112B5,132B5…. |
| Lubricant: | Synthetic & Mineral |
Worm Reducer – What You Need to Know
When shopping for a Worm Reducer, it is important to consider the functions and features of the unit. It is also important to take into account its cost. We will take a look at the different types of worm reducers and the applications that they can be used for. This will help you choose the right unit for your application.
Features
Worm gears are popular in instruments that require fast stopping, such as elevators and lifts. Their soft materials allow them to absorb shock, which reduces the likelihood of failure. They are also beneficial in heavy-duty machines, such as rock crushers. Some manufacturers offer special worms with zero backlash and high-accuracy reduction.The worm reducer has a variety of features, including an axial pitch and a circular pitch. The axial pitch of the worm must match the circular pitch of the larger gear. Its threads are left or right-handed, and its lead angle is the distance a point on the thread travels during a revolution of the worm.The worm gear reducer is widely available, and gear manufacturers typically maintain a large inventory of them. Because worm gears are standardized, their mounting dimensions are generally uniform across manufacturers. This means that choosing one will not require you to change the height, length, or diameter of the output shaft. Worm gear reducers also have dimensional consistency.Worm gears are very efficient. They have a high load capacity and a low friction coefficient. The worm gears also have a precise tooth profile, which reduces speed fluctuations and allows for quiet operation.
Functions
Worm gears have different functions. They can be used in a variety of applications. For instance, they can be used in elevators to reduce the load on the elevator. These gears also have low noise levels because they are made of dissimilar metals. Moreover, these gears can be used in elevators because they are suitable for this type of application. However, they need a single stage reducer to function properly.Another important feature of a worm reducer is that it can operate in reverse. This means that the input shaft turns backwards, while the output shaft rotates forwards. Examples of such applications include hand-cranked centrifuges, blacksmithing forge blowers, and the wind governor of musical boxes. Worm gears are available in different shapes and sizes, from gearsets to housed units. They can also be configured as multi-speed designs. Some manufacturers also offer special precision and zero-backlash worms.A worm reducer’s tooth form is important in determining the capacity of the device. Typically, a single-lead worm gear has the same lead on the left and right tooth surfaces, although a dual-lead worm gear has different leads on each side. This feature helps to eliminate play in the worm gear. However, it is important to note that a worm reducer can be manufactured with different tooth shapes for different applications.The worm gear is an alternative to conventional gears. It operates in a similar fashion to ordinary gear drives. The main advantage of a worm gear is that it is able to reduce the rotational speed and torque of a rotating shaft. It also has the added benefit of being able to transfer motion at an angle of 90 degrees. The only drawback of a worm gear is that it cannot reverse motion.
Applications
This market report analyzes the Worm Reducer market from a global perspective. It includes a comprehensive analysis of the current market trends and future growth prospects. It also provides information about the competitive landscape and the main players in the industry. The report also highlights the key factors affecting the growth of the Worm Reducer market.
The major regional markets for the Worm Reducer include North America, Asia-Pacific, the Middle East and Africa, Latin America, and Europe. The market in these regions is likely to remain stable with a limited growth over the next few years. A worm gear is a small mechanical device that is connected to a larger gear. When connected together, it produces a low output speed but high torque.The gearing on a worm drive can be right-hand or left-hand, and can turn clockwise or counter-clockwise. Depending on the worm’s helix angles, back-driving and friction can be reduced. Worm gears are available in housed units or in gearsets. Some manufacturers offer integrated servomotors and multi-speed designs. High-accuracy and zero-backlash worms are available.Worm gears are particularly popular in instruments that require fast stops. They are also commonly found in elevators and lifts. Their soft nature and low-shock characteristics make them highly suitable for these types of machines.
Cost
Cost is an important consideration when selecting a worm reducer. The initial cost of a worm gear reducer is considerably lower than other types of gear reducers. Worm gear reducers are also more energy-efficient, and have higher overload capacities than competitive systems. The following are factors that affect the cost of a worm gear reducer.Stainless steel worm gear reducers from WorldWide Electric offer great value for the money. They offer flange input and hollow output bore sizes, as well as center distances ranging from 1.75″ to 3.25″. In addition to the standard version, a stainless steel bushing kit is available, which allows users to use a wider range of head shaft sizes. Stainless steel worm gear reducers are available in stock from all six of WorldWide Electric’s regional warehouses. They also come with free prepaid freight.Worm gear reducers are often used in power transmission systems, elevators, conveyor belts, and medical equipment. In these applications, they are used to control the speed of a load and prevent it from freefall. While worm gear reducers are not as efficient as helical gearboxes, they are still very useful for applications that require high torque or high output rates.To select the right type of worm for your application, you should consider the number of teeth it contains. It’s best to select worms with a combined total of 40 teeth or more.
aspect
Worm reducers vary in size. They have one, two or more threads. Each thread has a lead angle. A high ratio has more teeth than a low gear, and a low ratio has fewer teeth. These differences are the result of gearing. The size of the worm gear reducer should be selected according to the specific application.The worm gear reducer saves space and provides more torque. Agknx Gearbox has created a variety of models to overcome common deceleration challenges, from standard to hygienic markets. The superior transmission Agknx range is designed to solve common deceleration challenges and expand to meet the needs of the sanitary industry.The diameter of the worm reducer is an important consideration. Its diameter should be equal to or slightly larger than the diameter of the grinding wheel or tool. This will affect the pressure angle. The pressure angle on a worm reducer depends on several factors, including its diameter and lead angle. The diameter of the grinding wheel or tool also has an effect on the profile of the worm.Worm gear reducers are common. Many gear manufacturers have large stocks of these gear reducers. Since gears are standardized, the mounting dimensions of worm gears are also common among manufacturers. This makes it easy to select a worm gear reducer for your application. In addition, the worm gear reducer is easy to install and maintain.
Worm gear reducer oil
Worm gear reducers usually use gear oil. Several types of gear oils are available, including synthetic, polyalkylene glycol, and mineral oils. The oil used in the worm gear reducer must have the right viscosity for the gear. Some oils are more corrosive than others and should be avoided if the environment is toxic.The oil of the worm gear reducer must be protected against corrosion, wear and friction. It is best to choose a lubricant with low friction rate, high oxidation resistance and good anti-wear protection. While mineral oils are the most common type of lubricant, synthetic base oils can improve gear efficiency and reduce operating temperatures. This is because the Arrhenius rate rule states that the chemical reaction in the oil doubles for every 10 degrees Celsius increase in temperature.Worm gear reducers are available in a variety of sizes and configurations. They are suitable for all kinds of machines and equipment. The sliding action between the worm gear and the output shaft produces high torque and high efficiency. If the transmission speed is low, the worm gear and output shaft can be combined for maximum efficiency.Worm gear reducers require less frequent oil changes than other types of gear reducers. However, regular oil should be changed every six months or 2,500 hours, whichever comes first. Also, it is a good idea to regularly monitor the oil level to prevent lubrication-related gearbox failures. It’s also wise to use synthetic oil, as it will last longer between oil changes.
editor by czh 2022-12-08