Tag Archives: china marine gearbox

China high quality in Stock CZPT 120c Marine Gearbox best automatic gearbox

Product Description

 

Product Description

 

Product name Good quality HangZhou made 120C Marine gearbox
Reduction Ratio 1.48 1.94 2.45 2.96 3.35
Max power input 340hp 2500rpm
Engine speed range 1000-2500rpm
Center Distance 180mm
Gross Weight 225kg
Size(mm) 352*694*650
Futures 1 , More rugged and reliable 
2 , High torque output hence pulling power is high 
3 , Gears are tall 
4 , Fuel efficiency is high 
5 , Service requirement is less frequent

Detailed Photos

Company Profile

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Marine
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Stepless
Type: Worm Gear Box
Customization:
Available

|

Customized Request

worm gearbox

Can a Worm Gearbox be Used for High-Speed Applications?

Worm gearboxes are generally not recommended for high-speed applications due to their inherent design characteristics. Here’s why:

  • Efficiency: Worm gearboxes tend to have lower efficiency compared to other gearbox types, which means they can generate more heat and experience more energy loss at high speeds.
  • Heat Generation: The sliding contact between the worm and worm wheel in a worm gearbox can lead to significant friction and heat generation, especially at high speeds. This heat can cause thermal expansion, affecting the gearbox’s performance and longevity.
  • Wear and Noise: High speeds can exacerbate wear and noise issues in worm gearboxes. Increased friction and wear can lead to faster degradation of components, resulting in reduced lifespan and increased maintenance needs.
  • Backlash: Worm gearboxes may have higher backlash compared to other gearbox types, which can impact precision and accuracy in high-speed applications.

While worm gearboxes are more commonly used in applications requiring high torque and moderate speeds, they may not be the best choice for high-speed scenarios. If high-speed operation is a requirement, other gearbox types such as helical, spur, or planetary gearboxes are often better suited due to their higher efficiency, lower heat generation, and reduced wear at elevated speeds.

worm gearbox

Materials Used for Worm Gears

Worm gears are manufactured using a variety of materials to meet different application requirements. Some commonly used materials for worm gears include:

  • Steel: Steel is a popular choice for worm gears due to its strength, durability, and wear resistance. It can handle heavy loads and is often used in industrial applications.
  • Bronze: Bronze offers good lubricity and is commonly used for the worm gear (worm) component. It provides effective wear resistance and works well in applications where quiet operation is essential.
  • Cast Iron: Cast iron is known for its high strength and durability. It’s often used for worm gears in applications where shock loads or heavy-duty conditions are expected.
  • Aluminum: Aluminum worm gears are lightweight and corrosion-resistant, making them suitable for applications where weight reduction is important.
  • Plastic: Some worm gears are made from plastic materials such as nylon or acetal. These materials are often chosen for their self-lubricating properties and quiet operation.
  • Composite Materials: Composite materials can offer a combination of properties, such as lightweight construction and corrosion resistance. They can be suitable for specific applications.

The choice of material depends on factors such as the application’s load, speed, operating environment, and required performance characteristics. It’s important to consider these factors when selecting the appropriate material for worm gears to ensure optimal performance and longevity.

worm gearbox

What Industries Commonly Use Worm Reducers?

Worm reducers are versatile mechanical components that find applications in various industries due to their unique advantages and capabilities. Some of the industries that commonly use worm reducers include:

  • Material Handling: Worm reducers are widely used in material handling equipment such as conveyors, bucket elevators, and cranes to control movement and manage heavy loads.
  • Automotive: They are utilized in automotive manufacturing processes, assembly lines, and vehicle positioning systems.
  • Food and Beverage: Worm reducers are used in food processing and packaging machinery where hygiene and cleanliness are crucial.
  • Agriculture: Agricultural equipment like irrigation systems and tractors use worm reducers for controlling rotational motion.
  • Mining and Construction: Heavy-duty applications in mining equipment, excavators, and construction machinery benefit from the torque multiplication provided by worm reducers.
  • Energy: Wind turbines and solar tracking systems use worm reducers to convert low-speed, high-torque motion into rotational energy.
  • Textile: Textile machinery employs worm reducers for controlling speed and tension in weaving and spinning operations.
  • Packaging: Packaging equipment relies on worm reducers for precise movement and positioning of packaging materials.
  • Medical: Medical devices and equipment often utilize worm reducers for their accuracy and controlled motion.
  • Printing: Printing machines use worm reducers to regulate paper feed and ensure consistent printing quality.

Worm reducers’ ability to provide high torque output, compact design, and self-locking characteristics makes them suitable for applications requiring reliable and controlled motion across various industries.

China high quality in Stock CZPT 120c Marine Gearbox   best automatic gearbox	China high quality in Stock CZPT 120c Marine Gearbox   best automatic gearbox
editor by CX 2024-04-24

China factory Advance Marine Gearbox Hc138 car gearbox

Product Description

ADVANCE MARINE GEARBOX HC138
ZheJiang STONE DIESEL ENGINE Co., Ltd CAN SUPPLY MARINE GEARBOX HC138 MARINE GEARBOX.
 

HC138 MARINE GEARBOX           MAX.275KW at 2500RPM
Engine Speed:1000~2500RPM
Ratio 2.0 2.52 3.0 3.57 4.05 4.45
Rate(KW/rpm) 0.11
L*W*H:520*792*760mm
Bell housing:SAE1,2
Net Weight:360Kg
Flange:SAE 14,11 1/2 
Options/Comments:PTO device available;Mechanical remote operation
Centre distance:225mm

MARINE GEARBOX 06
 MARINE GEARBOX 16A
 MARINE GEARBOX 26
 MARINE GEARBOX MA100 
 MARINE GEARBOX MA125A
 MARINE GEARBOX MA142A
 MARINE GEARBOX 40A
 MARINE GEARBOX MB170
 MARINE GEARBOX HC571
 MARINE GEARBOX HC038A
 MARINE GEARBOX HC65
 MARINE GEARBOX 120B
 MARINE GEARBOX 120C
 MARINE GEARBOX MV100A
 MARINE GEARBOX 135A
 MARINE GEARBOX MB242
 MARINE GEARBOX HCQ138
 MARINE GEARBOX HC138
 MARINE GEARBOX HCD138
 MARINE GEARBOX HCA138
 MARINE GEARBOX HC200
 MARINE GEARBOX HCC200
 MARINE GEARBOX HC201
 MARINE GEARBOX MB270A
 MARINE GEARBOX HCQ300
 MARINE GEARBOX Z300
 MARINE GEARBOX J300
 MARINE GEARBOX D300A
 MARINE GEARBOX T300
 MARINE GEARBOX T300/1
 MARINE GEARBOX HCA300
 MARINE GEARBOX M300
 MARINE GEARBOX MD300
 MARINE GEARBOX HCQ401
 MARINE GEARBOX HC400
 MARINE GEARBOX HCD400A 
 MARINE GEARBOX HCT400A 
 MARINE GEARBOX HCT400/1
 MARINE GEARBOX HCQ501
 MARINE GEARBOX HCQ502
 MARINE GEARBOX HC600A
 MARINE GEARBOX HCD600A 
 MARINE GEARBOX HCT600A 
 MARINE GEARBOX HCT600A/1
 MARINE GEARBOX HC701
 MARINE GEARBOX HCQ700
 MARINE GEARBOX HCD800
 MARINE GEARBOX HCT800
 MARINE GEARBOX HCT800/1
 MARINE GEARBOX HCT800/2
 MARINE GEARBOX HCT800/3
 MARINE GEARBOX HCW800
 MARINE GEARBOX HC900
 MARINE GEARBOX HC1000
 MARINE GEARBOX HCD1000
 MARINE GEARBOX HCQ1000
 MARINE GEARBOX HCT1100
 MARINE GEARBOX HCW1100
 MARINE GEARBOX HC1200
 MARINE GEARBOX HC1200/1
 MARINE GEARBOX HCT1200
 MARINE GEARBOX HC1250
 MARINE GEARBOX HCQ1400
 MARINE GEARBOX HCD1400
 MARINE GEARBOX HCT1400
 MARINE GEARBOX HCD2000
 MARINE GEARBOX HCT2000
 MARINE GEARBOX HCD2700
 

MODEL MAX Capacity speed ratio weight
06 12HP 1000~2000RPM 2.52/ 3.05/ 3.5 58KG
16A 32HP 1000~2000RPM 2.07/ 2.48/ 2.95/ 3.35/ 3.83 84KG
26 67HP 1000~2500RPM 2.5/ 3/ 3.5/ 4 92KG
MA100  37HP 1500~3000RPM 1.6/ 2/ 2.55/ 3.11/ 3.59/ 3.83 75KG
MA125A 82HP 1500~3000RPM 2.03/ 2.46/ 3.04/ 3.57/ 4.05 115KG
MA142A 102HP 1500~3000RPM 1.97/ 2.52/ 3.03/ 3.54/ 3.95/ 4.5 140Kg
40A 82HP 750~2000RPM 2.07/ 2.96/ 3.44 225KG
MB170 132HP 1000~2500RPM 1.97/ 2.52/ 3.04/ 3.54/ 3.96/ 4.5/ 5.06/ 5.47/ 5.88 240KG
HC571 80HP 1500~3200RPM 1.50/ 1.96/ 2.48/ 3.00/ 3.48 70KG
HC038A 121HP 1500~3200RPM 1.51/ 2.03/ 2.52/ 2.92/ 3.45 70KG
HC65 183HP 1000~2500RPM 1.53/ 2.03/ 2.50/ 2.96/ 3.50 130KG
120B 215HP 750~1800RPM 2.03/ 2.81/ 3.73 400KG
120C 340HP 1000~2500RPM 1.48/ 1.94/ 2.45/ 2.96/ 3.35 225KG
MV100A 408HP 1500~3000RPM 1.23/ 1.28/ 1.62/ 2.07/ 2.52/ 2.87 220KG
135A 272HP 1000~2000RPM 2.03/ 2.59/ 3.04/ 3.62/ 4.11/ 4.65/ 5.06/ 5.47/ 5.81 470KG
MB242 350HP 1000~2500RPM 3.04/ 3.52/ 3.95/ 4.53/ 5.12/ 5.56/ 5.88 385KG
HCQ138 390HP 1000~2600RPM 1.03/ 1.28/ 1.5/ 2.03/ 2.48/ 2.95 200KG
HC138 374HP 1000~2500RPM 2.0/ 2.52/ 3.0/ 3.57/ 4.05/ 4.45 360KG
HCD138 374HP 1000~2500RPM 5.05 / 5.63/ 6.06/ 6.47 415KG
HCA138 390HP 1000~2600RPM 1.095/ 1.28/ 1.50/ 2.03/ 2.48/ 3.0 385KG
HC200 440HP 1000~2200RPM 1.48/ 2.00/ 2.28 280KG
HCC200 500HP 1000~2500RPM1.034/ 1.451/ 1.997/ 2.422/ 2.935   400KG
HC201 500HP 1000~2500RPM 2.46/ 2.955/ 3.526 350KG
MB270A 500HP 1000~2500RPM 4.05/ 4.53/ 5.12/ 5.5/ 5.59/ 6.39/ 6.82 675KG
HCQ300 782HP 1000~2300RPM 1.06/ 1.46/ 2.05/ 2.38 350KG
Z300 910HP 750~2300RPM 1.87/ 2.04/ 2.54/ 3/ 3.53/ 4.10/ 4.47/ 4.61/ 4.94/ 5.44 740KG
J300 875HP 750~2300RPM 2.04/ 2.54/ 3.0/ 3.47/ 3.95 740KG
D300A 805HP 1000~2300RPM 4/ 4.48/ 5.05/ 5.52/ 5.9/ 6.56/ 7.06/ 7.63 880KG
T300 759HP 1000~2300RPM 4.95/ 6.03/ 6.65/ 7.04/ 7.54/ 8.02/ 8.47 1120KG
T300/1 611HP 1000~2300RPM 8.94/ 9.45 1120KG
HCA300 850HP 1000~2500RPM 1.50/ 2.00/ 2.57/ 2.95 370KG
M300 805HP 1000~2300RPM 1.45/ 2.00/ 2.52/ 3.05/ 3.45/ 3.94 700KG
MD300 805HP 1000~2300RPM 3.96/ 4.48/ 4.96/ 5.52/ 5.9 940KG
HCQ401 1035HP 1500~2300RPM 1.00/ 1.12/ 1.25/ 1.50/ 1.76/ 2.04/ 2.50 480KG
HC400 810HP 1000~1800RPM 1.50/ 1.77/ 2.04/ 2.50/ 2.86/ 3.0/ 3.42/ 4.06/ 4.61/ / 4.94 820KG
HCD400A  810HP 1000~1800RPM 3.96/ 4.33/ 4.43/ 4.70/ 5.00/ 5.53/ 5.89 1100KG
HCT400A  945HP 1000~2100RPM 6.09/ 6.49/ 6.93/ 7.42/ 7.95/ 8.4/ 9/ 9.47 1100KG
HCT400/1 945HP 1000~2100RPM 8.15/ 8.69/ 9.27/ 9.94/ 10.6/ 11.46/ 12 1500KG
HCQ501 1265HP 1000~2300RPM 1.03/ 1.46/ 2/ 2.45 560KG
HCQ502 1265HP 1000~2300RPM 2.95 700KG
HC600A 1365HP 1000~2100RPM 2/ 2.48/ 3/ 3.58/ 3.89 1300KG
HCD600A  1365HP 1000~2100RPM 4.18/ 4.43/ 4.7/ 5/ 5.44/ 5.71 1550KG
HCT600A  1260HP 1000~2100RPM 6.06/ 6.49/ 6.97/ 7.51/ 8.04/ 8.66/ 9.35 1600KG
HCT600A/1 1260HP 1000~2100RPM 7.69/ 8.23/ 8.82/ 9.47/ 10.8/ 11.65/ 12.57 1700KG
HC701 1285HP 1200~2400RPM 1.93/ 2.58/ 2.90/ 3.26/ 3.01/ 4.60/ 5.17/ 6.18/ 7.00/ 7.47 2000KG
HCQ700 1875HP 1000~2500RPM 1.5~2.5/ 2.78/ 2.96 900KG
HCD800 1530HP 1000~1800RPM 3.427/ 3.96/ 4.391/ 4.905/ 5.474/ 5.889 2200KG
HCT800 1530HP 800~1800RPM 4.95/ 5.57/ 5.68/ 5.93/ 6.43/ 6.86/ 7.33/ 7.84/ 8.4 2700KG
HCT800/1 1530HP 800~1800RPM 6.91/ 7.28/ 7.69/ 8.12/ 8.6/ 9.12/ 9.68/ 10.3/ 10.98/ 11.76/ 12.43/ 13.17/ 13.97/ 14.85/ 15.82/ 16.58/ 20.1 32000KG
HCT800/2 1668HP 1000~1800RPM 13.118/ 13.811/ 14.545/ 15.326/ / 16.157/ 17.044/ 17.991/ 20.267/ 22.176 4000KG
HCT800/3 1460HP 1000~1800RPM 16.56/ 17.95/ 20.2 4200KG
HCW800 1886HP 1500~1900RPM 12.584/ 13.244/ 13.945/ 14.68/ 15.46/15.915/ 16.285/ 17.16/ 17.696/ 18.267/ 19.078/ 19.714/ 20.13 3800KG
HC900 1436HP 1000~1800RPM 1.46/ 2.04/ 2.47/ 3/ 3.6/ 4.08/ 4.63/ 4.95 1600KG
HC1000 1898HP 600~1900RPM 2/ 2.5/ 3.04/ 3.48/ 4.06 1800KG
HCD1000 1898HP 600~1900RPM 3.429/ 3.96/ 4.391/ 4.45/ 4.905/ 5.06/ 5.474/ 5.833 1900KG
HCQ1000 2300HP 600~2300RPM 1.176~2.842/ 3.1 1100KG
HCT1100 1841HP 700~1600RPM 5.6/ 5.98/ 6.39/ 6.85/ 7.35/ 7.9 3000
HCW1100 2280HP 1500~1800RPM 15.882/ 16.546/ 17.243/ 17.973/ 18.740/ 19.547/ 20.395 6000KG
HC1200 2276HP 700~1800RPM 2.03/ 2.476/ 2.5/ 2.96/ 3.55/ 3.79/ 4.05/ 4.2/ 4.47 1840
HC1200/1 2276HP 700~1800RPM 3.74/ 3.95/ 4.45/ 5/ 5.25/ 5.58 2500
HCT1200 2571HP 1000~1600RPM 5.05/ 5.60/ 5.98/ 6.39/ 6.85/ 7.35/ 7.9 3000
HC1250 1654HP 400~1800RPM 2.03/ 2.48/ 3.04/ 3.48/ 3.95 2200KG
HCQ1400 2940HP 1000~2100RPM 1.517/ 2.00/ 2.476/ 3.0 1430KG
HCD1400 2520HP 600~1800RPM 4.04/ 4.27/ 4.52/ 4.8/ 5.045/ 5.5 2800KG
HCT1400 2521HP 600~1800RPM 5.031/ 5.524/ 5.966/ 6.485/ 7.031/ 7.497/ 8.571/ 8.465/ 8.593/ 8.984/ 9.118/ 9.552 3700
HCD2000 3571HP 600~1500RPM 3/ 3.577/ 3.958/ 4.455/ 4.95/ 5.263/ 5.429/ 5.75/ 6.053 4000KG
HCT2000 3019HP 500~1500RPM   4700KG
HCD2700 3903HP 500~1400RPM 3.65/ 4.042/ 4.5/ 5.05/ 5.467/ 6.105/  6000KG

 
 
 

HC138 MARINE GEARBOX           MAX.275KW at 2500RPM

Engine Speed:1000~2500RPM

Ratio

2.0 2.52 3.0 3.57 4.05 4.45

Rate(KW/rpm)

0.11

 

L*W*H:520*792*760mm
Bell housing:SAE1,2

Net Weight:360Kg
Flange:SAE 14,11 1/2 

Options/Comments:PTO device available;Mechanical remote operation
Centre distance:225mm

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Marine
Layout: Coaxial
Hardness: Soft Tooth Surface
Installation: Horizontal Type
Step: Single-Step
Type: Worm Gear Box

worm gearbox

Calculating Gear Ratio in a Worm Reducer

The gear ratio in a worm reducer is determined by the number of teeth on the worm wheel (also known as the worm gear) and the number of threads on the worm shaft. The gear ratio formula for a worm reducer is:

Gear Ratio = Number of Teeth on Worm Wheel / Number of Threads on Worm Shaft

For example, if the worm wheel has 60 teeth and the worm shaft has a single thread, the gear ratio would be 60:1.

It’s important to note that worm reducers have an inherent self-locking property due to the angle of the worm threads. As a result, the gear ratio also affects the mechanical advantage and the system’s ability to resist backdriving.

When calculating the gear ratio, ensure that the worm reducer is properly designed and that the gear ratio aligns with the desired mechanical characteristics for your application. Additionally, consider factors such as efficiency, load capacity, and speed limitations when selecting a gear ratio for a worm reducer.

worm gearbox

Worm Gearbox Applications in Robotics and Automation

Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:

  • Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
  • Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
  • Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
  • Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
  • Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
  • Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
  • Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
  • Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
  • Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
  • Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.

Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.

worm gearbox

Can a Worm Gearbox Provide High Torque Output?

Yes, a worm gearbox is capable of providing high torque output due to its unique design and principle of operation. Worm gears are known for their high torque multiplication capabilities, making them suitable for applications that require significant torque transfer.

The torque output of a worm gearbox is influenced by several factors:

  • Lead Angle: The lead angle of the worm affects the mechanical advantage of the gear system. A larger lead angle can result in higher torque output.
  • Worm Diameter: A larger diameter worm can offer increased torque output as it provides more contact area with the gear.
  • Gear Ratio: The gear ratio between the worm and the gear determines the torque multiplication factor. A higher gear ratio leads to higher torque output.
  • Lubrication: Proper lubrication is essential to minimize friction and ensure efficient torque transmission.
  • Material and Quality: High-quality materials and precision manufacturing contribute to the gearbox’s ability to handle high torque loads.

Due to their ability to provide high torque output in a compact form factor, worm gearboxes are commonly used in various industrial applications, including heavy machinery, construction equipment, conveyor systems, and more.

China factory Advance Marine Gearbox Hc138   car gearbox	China factory Advance Marine Gearbox Hc138   car gearbox
editor by CX 2024-03-28

China wholesaler PRO Marine Pump Worm Washing Machine Transmission Gearbox for CZPT wholesaler

Product Description

Product Description

Overview

Compatible vehicles

Car Fitment Model Year
SINOTRUK (CNHTC) Best Selling CHINAMFG Schachman Truck Transmission Rt-11509c Quick Assembly Crane Parts Gearbox 2

Serial No

80032003

Total Ratio

0.84-13.8

Speed Ratio

IMP/U 6,00

Oil Capacity(L)

15.5

Oil Grade See Lubric. List

02

Quality

High-Quality

Packing

Customers’ Requirement

Packaging & delivery

Package Type:

According to international export standards or customized according to your requirements

Supply Ability

Supply Ability

1000 Piece/Pieces per Month

Detailed Photos

 

 

Product details

n

 

 

 

 

Company Profile

 

  ZheJiang Yontan Import and Export Co., Ltd. was established in HangZhou, the capital of ZheJiang Province, a famous national historical and cultural city with profound heritage. The company is mainly engaged in the export of complete vehicles of SINOTRUC, HOWO, SHACMAN, FOTON, FAW, XIHU (WEST LAKE) DIS., XIHU (WEST LAKE) DIS.FENG and other brands. It is engaged in the export sales of a full range of truck accessories and assemblies. The products distributed by the company are mainly supplied to major domestic transportation units, oil and gas transportation teams, municipal engineering fleets and civil engineering fleets, as well as major foreign construction companies and transportation companies.
  On the basis of the continuous development of the company’s business, we are committed to exploring the international market. So far, our market has covered China, Eastern Europe, the Middle East, Africa, Southeast Asia, South America and other countries and regions. Our integrity is everywhere and we are deeply trusted by customers. Our company has a large warehouse and a professional management team, which can quickly find suitable parts for customers, and can provide services such as good packaging, safe storage, and fast transportation to meet the diverse needs of customers at any time.
  The company adheres to the concept of “integrity, CHINAMFG and sustainable”, and sincerely welcomes customers to come to our company to discuss business cooperation.
 

Company Profile

 

Certifications

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24h Full Technical Support
Warranty: 12 Months
Type: Gearbox
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

worm gearbox

Can a Worm Gearbox be Used for High-Speed Applications?

Worm gearboxes are generally not recommended for high-speed applications due to their inherent design characteristics. Here’s why:

  • Efficiency: Worm gearboxes tend to have lower efficiency compared to other gearbox types, which means they can generate more heat and experience more energy loss at high speeds.
  • Heat Generation: The sliding contact between the worm and worm wheel in a worm gearbox can lead to significant friction and heat generation, especially at high speeds. This heat can cause thermal expansion, affecting the gearbox’s performance and longevity.
  • Wear and Noise: High speeds can exacerbate wear and noise issues in worm gearboxes. Increased friction and wear can lead to faster degradation of components, resulting in reduced lifespan and increased maintenance needs.
  • Backlash: Worm gearboxes may have higher backlash compared to other gearbox types, which can impact precision and accuracy in high-speed applications.

While worm gearboxes are more commonly used in applications requiring high torque and moderate speeds, they may not be the best choice for high-speed scenarios. If high-speed operation is a requirement, other gearbox types such as helical, spur, or planetary gearboxes are often better suited due to their higher efficiency, lower heat generation, and reduced wear at elevated speeds.

worm gearbox

Materials Used for Worm Gears

Worm gears are manufactured using a variety of materials to meet different application requirements. Some commonly used materials for worm gears include:

  • Steel: Steel is a popular choice for worm gears due to its strength, durability, and wear resistance. It can handle heavy loads and is often used in industrial applications.
  • Bronze: Bronze offers good lubricity and is commonly used for the worm gear (worm) component. It provides effective wear resistance and works well in applications where quiet operation is essential.
  • Cast Iron: Cast iron is known for its high strength and durability. It’s often used for worm gears in applications where shock loads or heavy-duty conditions are expected.
  • Aluminum: Aluminum worm gears are lightweight and corrosion-resistant, making them suitable for applications where weight reduction is important.
  • Plastic: Some worm gears are made from plastic materials such as nylon or acetal. These materials are often chosen for their self-lubricating properties and quiet operation.
  • Composite Materials: Composite materials can offer a combination of properties, such as lightweight construction and corrosion resistance. They can be suitable for specific applications.

The choice of material depends on factors such as the application’s load, speed, operating environment, and required performance characteristics. It’s important to consider these factors when selecting the appropriate material for worm gears to ensure optimal performance and longevity.

worm gearbox

Types of Worm Gear Configurations and Their Uses

Worm gear configurations vary based on the arrangement of the worm and the gear it engages with. Here are common types and their applications:

  • Single Enveloping Worm Gear: This configuration offers high torque transmission and efficiency. It’s used in heavy-duty applications like mining equipment and industrial machinery.
  • Double Enveloping Worm Gear: With increased contact area, this type provides higher load capacity and improved efficiency. It’s used in aerospace applications, robotics, and precision machinery.
  • Non-Throated Worm Gear: This type has a cylindrical worm without a throat. It’s suitable for applications requiring precise motion control, such as CNC machines and robotics.
  • Throated Worm Gear: Featuring a throat in the worm, this configuration offers smooth engagement and higher load capacity. It’s used in conveyors, elevators, and automotive applications.
  • Non-Modular Worm Gear: In this design, the worm and gear are a matched set, resulting in better meshing and efficiency. It’s utilized in various industries where customization is essential.
  • Modular Worm Gear: This type allows interchangeability of worm and gear components, providing flexibility in design and maintenance. It’s commonly used in conveyors, mixers, and material handling systems.

Selecting the appropriate worm gear configuration depends on factors such as load capacity, efficiency, precision, and application requirements. Consulting gearbox experts can help determine the best configuration for your specific needs.

China wholesaler PRO Marine Pump Worm Washing Machine Transmission Gearbox for CZPT   wholesaler China wholesaler PRO Marine Pump Worm Washing Machine Transmission Gearbox for CZPT   wholesaler
editor by CX 2024-02-22

China Hot selling Sale Omh Advanced Marine Gearbox Used for Marine Engine and Other Industrial Engine gearbox drive shaft

Product Description

Company Profile

We CHINAMFG is a OEM factory, accpet customerized. Most of our products are customerzation.The product include gear housing/boxes/reducers, Iron casting products, Aluminum products. Such as auto parts, agriculture parts, and other industrial parts.
We have the most advanced testing facilities, such as spectral analyzer for rubber material chemical composition test, tensile strength testing machine, impact value tester and hardness meter, magnetic particle testing machine, sandblasting machine and heat treatment equipment. Besides, there are numerous advanced equipment in the precision machining workshop: have 23 sets CNC lathes, 10sets vertical CNC boring and milling center and 1 horizontal boring and milling center imported from Korea, 2 general milling machine, and 2 general lathes, 1 grinder, 10sets drilling and tap machines, 2 half automatic saw, and 1 Coordinate Measuring Machine (CMM), 1 Projector and 1 machining surface quality testing machine and 1 Mahr altitude instrument. Our product’s tolerance can be controlled under 0.01mm. The testing machine’s accuracy is within 0.005mm. ISO9000 has been executed.
 

Product Parameters

Material: cast iron GG20 Packing: as per customer’s request
Process: sand casting

Our Advantages

1. 20 years of experience in manufacturing and exporting
2. OEM and custom-made service
3. All kinds of castings can be manufactured according to the drawings, samples or specific industry standard
4. Strong engineering team makes high quatliy
5. The coordinated service(casting, machining and surface treatment) make lower price if possible
6. Advanced-level equipments
7. Full material testing process and quatliy control system

8. Quality assurance and delivery on time

About CHINAMFG Industrial

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Machinery, Marine, Agricultural Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

worm gearbox

Can a Worm Gearbox Be Used in Heavy-Duty Machinery?

Yes, a worm gearbox can be used in heavy-duty machinery and is often chosen for such applications due to its inherent characteristics and advantages:

  • High Torque Transmission: Worm gearboxes are known for their ability to transmit high torque loads, making them suitable for heavy-duty machinery that requires significant power transmission.
  • Load Distribution: The design of worm gears provides robust load distribution and excellent contact between the worm and worm wheel teeth. This enhances their load-carrying capacity, making them capable of handling heavy loads without premature wear or failure.
  • Compact Design: Worm gearboxes are compact and offer high reduction ratios in a single stage. This allows for the reduction of high input speeds to lower output speeds, often required in heavy-duty machinery.
  • Overload Protection: Worm gears have a natural self-locking feature, which means the gear cannot be easily back-driven by external forces. This feature provides inherent overload protection, preventing damage to the gearbox and machinery in cases of sudden load spikes.
  • Smooth Operation: Worm gearboxes offer smooth and steady operation, which is crucial for heavy-duty machinery where precision and controlled movement are essential.

However, when considering the use of a worm gearbox in heavy-duty applications, it’s important to ensure proper engineering and sizing. The design should account for factors such as load, speed, duty cycle, lubrication, and temperature to ensure optimal performance and longevity.

Overall, worm gearboxes are well-suited for heavy-duty machinery across various industries, including mining, construction, manufacturing, and more.

worm gearbox

Does a Worm Reducer Require Frequent Maintenance?

Worm reducers generally require less frequent maintenance compared to some other types of gearboxes due to their design and operating characteristics. However, maintenance is still essential to ensure optimal performance and longevity. Here are some key points to consider:

  • Lubrication: Proper lubrication is crucial for worm gearboxes. Regularly check the lubricant level and quality to prevent wear and overheating. Lubricant should be changed as recommended by the manufacturer.
  • Inspections: Periodically inspect the gearbox for signs of wear, damage, or oil leaks. Check for any unusual noises, vibrations, or changes in performance that could indicate a problem.
  • Tightening and Alignment: Check and tighten any loose fasteners and ensure that the gearbox is properly aligned. Misalignment can lead to increased wear and reduced efficiency.
  • Seal Maintenance: Inspect and maintain seals to prevent oil leakage and contaminants from entering the gearbox.
  • Cleaning: Keep the gearbox clean from debris and contaminants that could affect its performance. Regular cleaning can prevent premature wear and damage.
  • Load and Speed: Ensure that the gearbox is operating within its rated load and speed limits. Exceeding these limits can lead to accelerated wear and potential failure.
  • Environmental Conditions: Consider the operating environment of the gearbox. Extreme temperatures, humidity, and other factors can impact the gearbox’s performance and longevity.

While worm gearboxes are known for their durability and self-locking feature, neglecting maintenance can lead to premature wear, reduced efficiency, and potential breakdowns. Following the manufacturer’s recommendations for maintenance intervals and procedures is essential to keep the worm reducer in optimal condition.

worm gearbox

How to Select the Right Worm Gearbox for Your Application

Selecting the right worm gearbox for your application involves careful consideration of various factors:

  • Load Requirements: Determine the torque and load requirements of your application to ensure the selected gearbox can handle the load without compromising performance.
  • Speed Reduction: Calculate the required gear reduction ratio to achieve the desired output speed. Worm gearboxes are known for high reduction ratios.
  • Efficiency: Consider the gearbox’s efficiency, as worm gearboxes typically have lower efficiency due to the sliding action. Evaluate whether the efficiency meets your application’s needs.
  • Space Constraints: Assess the available space for the gearbox. Worm gearboxes have a compact design, making them suitable for applications with limited space.
  • Mounting Options: Determine the mounting orientation and configuration that best suits your application.
  • Operating Environment: Consider factors such as temperature, humidity, and exposure to contaminants. Choose a gearbox with appropriate seals and materials to withstand the environment.
  • Backlash: Evaluate the acceptable level of backlash in your application. Worm gearboxes may exhibit more backlash compared to other gear types.
  • Self-Locking: If self-locking capability is required, confirm that the selected gearbox can prevent reverse motion without the need for external braking mechanisms.
  • Maintenance: Consider the maintenance requirements of the gearbox. Some worm gearboxes require periodic lubrication and maintenance to ensure proper functioning.
  • Cost: Balance the features and performance of the gearbox with the overall cost to ensure it aligns with your budget.

Consult with gearbox manufacturers or experts to get recommendations tailored to your specific application. Testing and simulations can also help validate the suitability of a particular gearbox for your needs.

China Hot selling Sale Omh Advanced Marine Gearbox Used for Marine Engine and Other Industrial Engine   gearbox drive shaft	China Hot selling Sale Omh Advanced Marine Gearbox Used for Marine Engine and Other Industrial Engine   gearbox drive shaft
editor by CX 2023-09-22

China 9 Slewing Bearing for Marine Machinery brushless dc motor worm gearbox

Kind: Slewing Bearing
Model Amount: WEA9-sixty two-R Slewing Generate
Seals Kind: Sealed for dusty enviroment
Content: 50Mn,42CrMo
OEM: accessible
Equipment Ratio: 62:1
Output Torque: 8KN.m
Tracking Precision: ≤0.15°
Technological Help: wholelife
Motor for slewing drive: with hydraulic motor
Seal: Rain-proof
Packaging Specifics: Wooden Case for slewing push with h2o-evidence packing
Port: ZheJiang , HangZhou port

nine” Worm Gear Push for Maritime Machinery
H-FANG’s slewing drives can be broadly used for grapple machines , Aerial platform ,forklift ,Drilling Rig ,photo voltaic tracking system, wind turbine and satellite dish. Individuals products are developed for prolonged daily life, operating in hard environmental conditions.
1. Parameters of slewing travel

two. Production Application

WEA9 slewing drives can be widely utilized for grapple equipment , Aerial system ,forklift , 1450rpm .37kw gear electric motor NMRV50 worm gearbox velocity reducers Drilling Rig .Harbour cell crane,
welding device ,positioning growth and so on .

three. Suggested slewing travel for your select

Attached the underneath design for your selection:

Enclosed Housing Slewing Drive SE3 SE5 SE7 SE9 SE12 SE14 SE17 SE21 SE25
Specific Enclosed Housing Slewing Travel PE3 PE5 PE7 PE9 PE12 PE14 PE17 PE21 PE25
Worm Gear Slewing Push WEA5 WEA7 WEA9 WEA12 WEA14 WEA17 WEA19 WEA21 WEA25
Twin Axis Slewing Drives SDE3 PDE3 SDE7A.5 PDE7A.5 SDE9 PDE9 WDE17
Vertical Enclosed Slewing Generate VE3 VE6 VE7 VE9A VE17 VE21 WVE27

Packaging & Shipping and delivery Packing

Our products are all packed with VCI luggage to prevent moist and bump throughout the cargo.

Our Companies
There are a lot more than ten various sizes, starting from 3′ measurement to 25″ inch measurement, among them are 5″, 7″, 9″ twelve” repuestos de motos china front rear sprocket chain for Bajaj pulsar ns two hundred , 14″, seventeen” , 19″ and 21″. They are both widely used in photo voltaic monitoring methods (PV, CPV, HCPV and heliostat) and normal automobiles, this kind of as guy lifts, truck cranes, straight conveyor creation line method chain website link plate conveyor belt as effectively as modular automobiles.

Organization Details
We are the initial maker in China who registered the item common, which will be acknowledged as Countrywide Common for slewing drives very shortly. Hourglass worm shaft is employed in each and every sized slewing push for better effectiveness, far more torque and smoother rotation by several tooth contact with the slewing rings.

FAQ If you want more information about our products , you should get in touch with us

worm reducer

Worm reducer gearbox

Worm reducer gearboxes are commonly used to reduce the Agknx produced by a rotating shaft. They can achieve reduction ratios of five to sixty. In contrast, a single-stage hypoid gear can achieve up to a 120:1 reduction ratio. For further reduction, another type of gearing is used. So, a single stage worm reducer gearbox cannot achieve higher ratios than these.

Mechanics

A worm reducer gearbox is an auxiliary mechanical device that uses worms to reduce the size of a rotating shaft. These worms have a range of tooth forms. One form is a line weave twist surface. Another is a trapezoid based on a central cross section. The trapezoid can be perpendicular to the tooth cross section, or it can be normal to the root cross section. Other forms include involute helicoids and convolute worms, which use a straight line intersecting the involute generating line.
Worm gears are lubricated with a special lubricant. Because worm gears are complex, it’s important to use the correct lubricant. Worm gear manufacturers provide approved lubricants for their gears. Using unapproved gear oil can damage your reducer gearbox’s efficiency. The right lubricant depends on several factors, including load, speed, duty cycle, and expected operating temperatures.
The efficiency of a worm gear reducer gearbox depends on several factors, including losses at gear mesh, losses in the bearings, and windage in the oil seal lip. In addition, the worm gear reducer gearbox’s efficiency varies with ambient temperature and operating temperature. The worm gear reducer gearbox’s efficiency can also vary with the ratio of the load. Moreover, worm gear reducer gearboxes are subject to break-in.
Worm gear reducer gearboxes are used in many different applications. They are typically used in small electric motors, but they’re also used in conveyor systems, presses, elevators, and mining applications. Worm gears are also commonly found in stringed musical instruments.
Worm gears have excellent reduction ratios and high Agknx multiplication, and they’re often used as speed reducer gearboxes in low to medium-speed applications. However, the efficiency of worm gear reducer gearboxes decreases with increasing ratios.

Sizes

Worm reducer gearboxes come in different sizes and tooth shapes. While the tooth shape of one worm is similar to the other, different worms are designed to carry a different amount of load. For example, a circular arc worm may have a different tooth shape than one with a secondary curve. Worm gears can also be adjusted for backlash. The backlash is the difference between the advancing and receding arc.
There are two sizes of worm reducer gearboxes available from Agknx Transmission. The SW-1 and SW-5 models offer ratios of 3.5:1 to 60:1 and 5:1 to 100:1 respectively. The size of the worm reducer gearbox is determined by the required gear ratio.
Worm gears have different thread counts. One is based on the central cross-section of the worm, and the other is on the right. Worm gears can have either a single or double thread. Single-threaded gears will reduce speed by 50 percent, while double-threaded gears will reduce speed by 25 percent.
Worm gear reducer gearboxes are lightweight and highly reliable. They can accommodate a variety of NEMA input flanges and hollow output bore sizes. Worm reducer gearboxes can be found at 6 regional warehouses, with prepaid freight. To make a purchasing decision, you should consider the horsepower and Agknx requirements of your specific application.
worm reducer

Applications

The Worm reducer gearbox market is a global business that is dominated by the North American and European regions. The report provides in-depth information on the market trends, key challenges, and opportunities. It also examines the current state of the industry and projects future market growth. The report is organized into segments based on product type, major geographical regions, and application. It also presents statistics and key data about the market.
Worm gear reducer gearboxes have many applications. They can be used to increase the speed of convey belts. They also help reduce noise. Worm gears have many teeth that touch the gear mesh, which makes them quieter. Moreover, the worm gears require only a single stage reducer gearbox, reducing the number of moving parts in the system.
The worm gear has long life and is suitable for different industries. It is a perfect choice for elevators and other applications that need fast stopping and braking. Its compact size and ability to hold a load make it suitable for these applications. It also prevents the load from free-falling as a result of a sudden braking. Worm gears can also be used in heavy-duty machinery such as rock crushers.
Worm gears are similar to ordinary gears except that they transfer motion at a 90-degree angle. As a result, the worm gears are extremely quiet, making them a suitable option for noise sensitive applications. They are also excellent for low-voltage applications, where the noise is critical.
Worm gears are ideal for applications with space restrictions, because they require fewer gear sets. The worm gears also allow for a smaller gearbox size. Consequently, they are the perfect choice for machines that are space-constrained, such as conveyors and packaging equipment.

Cost

The lifespan of a worm gear reducer gearbox is comparable to other gear reducer gearboxes. Worm gears have a long history of innovation and use in various industries, from shipbuilding to automobile manufacturing. Today, these gear reducer gearboxes are still popular with engineers. However, there are some things to keep in mind before buying one.
In the first place, a worm reducer gearbox needs to be affordable. Generally, a worm reducer gearbox costs about $120. The price varies with the brand name and features. Some products are more expensive than others, so be sure to shop around for the best price. In addition, it is important to consider the quality and design of the worm reducer gearbox before making a purchase.
Worm gear manufacturers have made significant advancements in materials, design and manufacturing. These advancements, along with the use of advanced lubricants, have resulted in significant increases in efficiency. For example, double enveloping worm gear reducer gearboxes have improved efficiency by three to eight percentage points. This improvement was achieved through rigorous testing of manufacturing processes and materials. With these improvements, worm gear reducer gearboxes have become more desirable in today’s market.
Worm reducer gearboxes are extremely versatile and reliable, and are available in a variety of sizes. Domestic manufacturers usually stock a large selection of reducer gearboxes, and are often able to ship them the same day you place your order. Most major domestic worm gear reducer gearbox manufacturers also share some critical mounting dimensions, such as the output shaft diameter, the mounting hole location, and the overall reducer gearbox housing height. Most manufacturers also offer standardized gear ratios. Some manufacturers have also improved gear design and added synthetic lubricants for better performance.
In addition, different tooth shapes of worms can increase their load carrying capacity. They can be used on secondary curves and circular arc cross sections. Moreover, the pitch point defines the boundary of the cross section. The mesh on the receding arc is smoother than that of the advancing arc. However, in the case of negative shifting, most of the mesh is on the receding arc.
worm reducer

Self-locking function

A worm reducer gearbox has a self-locking function. When a worm is fitted with all of its addendum teeth, the total number of teeth in the system should be greater than 40. This self-locking function is achieved through the worm’s rack and pinion mechanism. The worm’s self-locking feature can prevent the load from being dropped and is useful for many applications.
The self-locking function of a worm reducer gearbox is possible for two main reasons. First of all, a worm reducer gearbox uses two or more gears. One gear is placed at the input, and the other gear runs the output shaft. This mechanism produces a torque, which is transmitted to a spur gear.
Worm reducer gearboxes can be used in a variety of industrial applications. Because of their self-locking function, they are useful for preventing back-driving. They are also helpful for lifting and holding loads. Their self-locking mechanism allows for a large gear reduction ratio without increasing the size of a gear box.
Self-locking gears can be used to prevent back-driving and inertial driving. This is useful for many industries and can prevent backdriving. However, one major disadvantage of self-locking gears is their sensitivity to operating conditions. Lubrication, vibration, and misalignment can affect their reliability.
Embodiments of the invention provide a self-locking mechanism that prevents back-driving but allows forward-driving. The self-locking mechanism may comprise first and second ratchet cams disposed about a gear member. A releasable coupling member may be interposed between the gear member and the ratchet cam. This facilitates selective coupling and decoupling.
The worm reducer gearbox has several advantages. Its compact design is ideal for many mechanical transmission systems. It also provides greater load capacity than a cross-axis helical gear mechanism.

China 9 Slewing Bearing for Marine Machinery     brushless dc motor worm gearboxChina 9 Slewing Bearing for Marine Machinery     brushless dc motor worm gearbox
editor by Cx 2023-06-27