Item Description
S Series Worm Gearbox
one. Solution attributes
one.1. S collection: right-angle pace reduction gearing composed by helical gears, worms, and gears, optimized and developed in accordance to worldwide standard
one.2.Higher precision, substantial efficiency, fantastic classification in transmission ratio, wide range, massive transmission torque, dependable functionality, reduced noise, flexible installation, and handy use and maintenance.
1.3. They are commonly employed in numerous lower-speed transmissions, which are basic basic parts of mechanical transmission.
2. Technical parameters
Housing material | Forged iron |
Housing hardness | HBS90-240 |
Equipment material: | 20CrMnTi |
Surface area hardnesss of gear | HRC58°-62° |
Equipment main hardness | HRC33°-40° |
Enter/Output shaft material | 40CrMnTi |
Input/Output shaft hardness | HBS241°-286° |
Shaft at oil seal postion hardness | HRC48 ° -55 ° |
Machining precision of gears materials | Precise grinding 6-5 quality |
Heat therapy | tempering, cementing, quenching and so on |
Effectiveness | up to 90% |
Sound(Max) | 60-68dB |
Device design | Foot mounted,flange mounted,hollow shaft mounted |
Enter strategy | flange input,inline enter,shaft input |
Vibration | ≤ 20um |
Backlash | ≤ 20Arcmin |
Bearing brands | NSK,C&U etc |
Oil seal makes | NAK,SKF etc |
Lubricant | VG680 |
Motor | IP55, F course |
Motor shaft | 40Cr, Tempering, cementing,quenching and many others. |
three.Programs
HangZhou XG Transmission Gearbox reducer are extensively utilized in :
Ceramic Industry
Glass Business
Foods Industry
Metallurgy Industry
Beer& Consume Market
Printing and dyeing Industry
Textile Market
Warehouse Logoistics Business
Wooden working Machinery
environmental defense tools Industry
Leather-based Business
Pharmacy Business
four.Our Services
four.1.We give twelve months Warranty.
four.2. We have thousands of gearbox reducers. From Input Electricity .06KW to 200KW, Ratio 1.3-289.74, Output velocity -1095rpm and Output torque 1.4-62800Nm…They can meet up with your all different requirements for different industries.
four.3. We supply E-catalog or Paper catalog,so you can select the model simply according to your requirements
four.4.You are welcome to go to our manufacturing unit to verify our merchandise,we can aid you to book the resort or ticket
five.Business Info
5.1.Our Business:
The Predecessor for ZheJiang CZPT CO.,Ltd (originally referred to as HangZhou CZPT Transmission Machinery CO.,Ltd) State-owned military CZPT enterpriese which established in 1965.
Starshine is situated in HangZhou,China and the manufacturing unit handles an location of about 25000 square meters.
Production Capacity:more than 50 percent a million sets of velocity reducer per 12 months.
five.2.Our Individuals:
The organization has a strong specialized force. It has more than four hundred employees at present, including much more than forty engineering experts and 10 professionals and senior engineers experiencing unique allowances of the State Council.
five.3. Our Certificates:
Passed ” ISO 9001 International High quality Technique Certificate”, “Global Quality Credit rating AAA++ Ceritifacte” , ” Swiss SGS Certificate”, Iconic Model in Chinese Electromechanical Business”, “Popular Manufacturer of ZheJiang Province”, “Non-general public Scientific and Technological Organization in ZheJiang Province”, “Nationwide High and New-tech Organization”, “TOP 50 in Chinese Gear Industry” “2011 HangZhou Engineering and Technological R&D Heart” and so on.
six. FAQ
Q:Are you a investing company or maker?
A: The predecessor of HangZhou XG-TRANSMISSION Machinery Co., Ltd is Point out-owned Xingguanggong Mold Factory, a condition-owned armed forces industrial business proven in 1965. It finished reform in 2002. Given that reform, the firm has designed swiftly. It took the guide in passing ISO9001 International Top quality Method Certificate and International Good quality Credit score AAA++ Certificate in 2004, and Swiss SGS Certification in 2009. It has gained these kinds of titles as “Iconic Brand in Chinese Electromechanical Business”, “Renowned Brand of ZheJiang Province”, “Non-community Scientific and Technological Company in ZheJiang Province”, “Countrywide Higher and New-tech Business”, and “Tope 50 in Chinese Gear Industry” successively
Q:In which do you base?
A: We are in HangZhou,ZheJiang ,China. We have 2 factories,New manufacturing unit is in Xihu (West Lake) Dis. district,HangZhou,China and the outdated 1 is in CHangZhou District,HangZhou,China.
Q:What varieties of gearbox can you make for us?
A:Primary goods of our company: JWB-X collection mechanical constantly variable transmission, RV sequence worm gear reducer, B/JXJ cycloidal pin gear velocity reducer, NCJ collection equipment reducer, and R, S, K, and F collection helical-tooth reducer, a lot more than 1 hundred models and countless numbers of specifications.
Q:What are the software of the gearbox?
A:Items are commonly utilized in ceramic, glass, foodstuff, metallurgy, beer & consume, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wooden-working equipment, environmental security gear, printing and packaging, pharmacy, and leather-based. Merchandise are bought in some nations and areas, these kinds of as Europe, The united states, and Southeast Asia, and it possesses dozens of distributors and following-sale service agents.
Q:What is the substance you use?
A: Aluminum situation ( For the RV series worm gearbox,model RV030-one hundred and five)
Cast iron(For the RV sequence worm gearbox, model RV110-a hundred and fifty, For the NCJ /F/R/S/K series helical equipment reducer)
US $87.34-908.59 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Machinery, Agricultural Machinery |
---|---|
Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Helical Worm Gear |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Double-Step |
###
Customization: |
Available
|
---|
###
Housing material | Cast iron |
Housing hardness | HBS90-240 |
Gear material: | 20CrMnTi |
Surface hardnesss of gear | HRC58°-62° |
Gear core hardness | HRC33°-40° |
Input/Output shaft material | 40CrMnTi |
Input/Output shaft hardness | HBS241°-286° |
Shaft at oil seal postion hardness | HRC48 ° -55 ° |
Machining precision of gears material | Accurate grinding 6-5 grade |
Heat treatment | tempering, cementing, quenching etc |
Efficiency | up to 90% |
Noise(Max) | 60-68dB |
Unit model | Foot mounted,flange mounted,hollow shaft mounted |
Input method | flange input,inline input,shaft input |
Vibration | ≤ 20um |
Backlash | ≤ 20Arcmin |
Bearing brands | NSK,C&U etc |
Oil seal brands | NAK,SKF etc |
Lubricant | VG680 |
Motor | IP55, F class |
Motor shaft | 40Cr, Tempering, cementing,quenching etc. |
US $87.34-908.59 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Machinery, Agricultural Machinery |
---|---|
Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Helical Worm Gear |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Double-Step |
###
Customization: |
Available
|
---|
###
Housing material | Cast iron |
Housing hardness | HBS90-240 |
Gear material: | 20CrMnTi |
Surface hardnesss of gear | HRC58°-62° |
Gear core hardness | HRC33°-40° |
Input/Output shaft material | 40CrMnTi |
Input/Output shaft hardness | HBS241°-286° |
Shaft at oil seal postion hardness | HRC48 ° -55 ° |
Machining precision of gears material | Accurate grinding 6-5 grade |
Heat treatment | tempering, cementing, quenching etc |
Efficiency | up to 90% |
Noise(Max) | 60-68dB |
Unit model | Foot mounted,flange mounted,hollow shaft mounted |
Input method | flange input,inline input,shaft input |
Vibration | ≤ 20um |
Backlash | ≤ 20Arcmin |
Bearing brands | NSK,C&U etc |
Oil seal brands | NAK,SKF etc |
Lubricant | VG680 |
Motor | IP55, F class |
Motor shaft | 40Cr, Tempering, cementing,quenching etc. |
Is a worm gear reducer gearbox right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer gearbox
Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.
Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.
It has a low clearance
Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by czh 2023-01-09