Ever-Power – The powerful bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within various industry sectors. This bevel gearbox offers been designed with a specific torque/speed relationship at heart and therefore advantages from many advantages.
compact and rigid style ensures highest functionality whilst getting space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving due to high efficiency ranking of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended output hollow shaft for shrink disc (with or with out shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox products offers 7 several sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, along with universal mounting capability.
All of these options are made possible by a modular style concept that begins with a cubic casing.
The EP-Series can be an extremely versatile products, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide puppy clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is an excellent spiral bevel gearbox solution whether for ability tranny, high torque, or powerful applications. These gearboxes feature durable cast iron housings, hardened bevel gears that will be lapped in pairs, and robust bearings all contributing to a reliable and optimized performance.
Features
Readily available in a wide selection of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox will be a ideal addition to your model design.
Below is an array of EP-Series gearboxes. You will discover the full product line, with technical specifications and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are suitable for universal use because of their machine-friendly construction and adaptability. The effective and reliable top performer is obtainable in different variations. Like all Ever-Ability spiral bevel gearboxes, they are produced using the modern production approach to ground circular arc the teeth according to Ever-Power. For clients, this means greater toothing quality and precision as well as even faster delivery times.
Angular gearbox with sturdy shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input swiftness: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – compact and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide selection of spiral bevel gearboxes will be characterised by top quality and robust overall performance by virtue of the apparatus housing made of cast iron. Our spiral bevel gearboxes are manufactured in four different variations. The travel and the steering wheel are mainly made out of Ever-Power spiral gearing offering a tranquil, steady and efficient procedure.
Type EP may be the standard version where in fact the bedding includes strong single-row deep groove ball bearings on polished bearing seats.
Type “Electronic” and “P” are gearboxes intended for transmitting of high torques in low revolutions. The bearings happen to be solid conical roller bearings on polished bearing seats.
Type “L” is a particular gearbox manufactured according to customer requirements.
Our spiral bevel gearboxes could be given up to four shafts, hollow shaft and with an result torque as high as 1,000 Nm and can be fitted with a electric motor flange with a good coupling for direct installation of the motor.
The spiral bevel gearboxes are available in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes will be life-time lubricated and will be provided in a hygienic edition with a lubricant authorized for the meals industry, with stainless steel shafts and with a rustproof yellowish chromated gear housing. When there is a want for special shafts or flanges, we have great encounter in adapting gearboxes – also in smaller figures – or in designing unique gearboxes for example with equipment housings in stainless or as precision gearboxes with reduced backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears out of the distinctions in helix angles, they can be generally classified into directly bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do possess helix angles. However, due to the fact that manufacture facilities for straight bevel gears are becoming rare and the fact that straight bevel gears teeth can’t be polished, producing spiral bevel gears which may be polished superior with regards to noise decrease, spiral bevel gears will probably become more common in the future.
Bevel gears can be generally classified by their manufacturing methods, namely the Gleason technique and Klingelnberg technique, which each possess differing teeth designs, and presently most gears use the Gleason method. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are utilized worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-house heat treatment make all of us extremely flexible and responsive. We work together together with you, providing assistance and assistance for your specific app, guiding you through concept, design and produce according to your own requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a choice of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three extra shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special options available, such as for example reinforced bearings or cooling for operation at high temperatures
Versions for unique requirements such as for example ATEX or for make use of in the meals industry
Various corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have verified their versatility and value time when you are extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The large precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to top quality, diversity, longevity and dependability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are carefully spaced to allow lubricants to be propagate evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted via a unique, adjustable locknut design.
Spiral bevel gears are designed for applications that require high speed and excessive torque power. They can help cut customer costs by providing long-lasting performance with minimal need for fixes or replacements. With spiral bevel gears, there is no need for offsets and a significantly reduced threat of overheating. Curved tooth and deeper traction between those tooth ensures better asset availability to boost flexible performance and lengthen equipment life.
Spiral bevel gears are actually bevel gears with helical teeth positioned in a 90-degree angle. The teeth were created with hook curve to supply better versatility and traction. Although they could be considered a hypoid equipment, they haven’t any offsets, which indicates they will not slip during procedure. This ensures smooth, reliable transmission perfect for high-speed, high-torque applications.