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June 12, 2020

As an example, look at a person riding a bicycle, with the person acting like the motor. If see your face tries to trip that bike up a steep hill in a gear that is made for low rpm, she or he will struggle as
they attempt to maintain their balance and achieve an rpm which will permit them to climb the hill. However, if indeed they change the bike’s gears into a velocity that will create a higher rpm, the rider will have
a much easier time of it. A constant force could be applied with even rotation being provided. The same logic applies for commercial applications that want lower speeds while preserving necessary
torque.

• Inertia coordinating. Today’s servo motors are producing more torque in accordance with frame size. That’s because of dense copper windings, lightweight materials, and high-energy magnets.
This creates greater inertial mismatches between servo motors and the loads they are trying to move. Using a gearhead to raised match the inertia of the electric motor to the inertia of the strain allows for using a smaller motor and results in a more responsive system that is easier to tune. Again, this is accomplished through the gearhead’s ratio, where in fact the reflected inertia of the load to the motor is decreased by 1/ratio2.

Recall that inertia is the measure of an object’s level of resistance to improve in its movement and its function of the object’s mass and shape. The greater an object’s inertia, the more torque is needed to accelerate or decelerate the object. This implies that when the strain inertia is much larger than the engine inertia, sometimes it could cause extreme overshoot or increase settling times. Both conditions can decrease production line throughput.

However, when the motor inertia is bigger than the strain inertia, the electric motor will require more power than is otherwise essential for the particular application. This boosts costs since it requires having to pay more for a motor that’s bigger than necessary, and since the increased power intake requires higher operating costs. The solution is by using a gearhead to complement the inertia of the electric motor to the inertia of the strain.

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